Timing Belt: Reassembly

Install the camshaft sprocket and tighten the bolt to the specified torque
1. Temporarily install the camshaft sprocket bolt.
2. Hold the hexagonal head wrench portion of the camshaft with a wrench, and tighten the camshaft sprocket bolt.
Tightening torque

Camshaft sprocket bolt

100 ~ 120Nm (1000 ~ 1200kgf.cm, 74 ~ 89lbf.ft)

Fig 1: Installing Camshaft Sprocket Bolt
Courtesy of HYUNDAI MOTOR CO.
Install cylinder head cover.
1. Install cylinder head cover and 12 bolts.
  
  Fig 2: Installing Cylinder Head Cover
  Courtesy of HYUNDAI MOTOR CO.
2. Install the PCV hose and breather hose.
  
  Fig 3: Installing PCV Hose & Breather Hose
  Courtesy of HYUNDAI MOTOR CO.
3. Install the accelerator cable from the cylinder head cover.
  
  Fig 4: Installing Accelerator Cable To Cylinder Head Cover
  Courtesy of HYUNDAI MOTOR CO.
4. Install the spark plug cable.
Install the crankshaft sprocket.

Fig 5: Installing Crankshaft Sprocket
Courtesy of HYUNDAI MOTOR CO.
Align the timing marks of the camshaft sprocket and crankshaft sprocket with the No. 1 piston placed at top dead center and its compression stroke.

Fig 6: Aligning Timing Marks Of Camshaft Sprocket & Crankshaft Sprocket (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 7: Aligning Timing Marks Of Camshaft Sprocket & Crankshaft Sprocket (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Install the idler pulley and tighten the bolt to the specified torque.
Tightening torque

Idler pulley bolt:

43 ~ 55Nm (430 ~ 550 kgf.cm, 32 ~ 40lbf.ft)

Fig 8: Installing Idler Pulley
Courtesy of HYUNDAI MOTOR CO.
Temporarily install the timing belt tensioner with plain washer.

Fig 9: Installing Timing Belt Tensioner With Plain Washer
Courtesy of HYUNDAI MOTOR CO.
Install Belt so as not to give slack at each center of shaft. Do as following procedures when installing timing belt.
Crankshaft sprocket(A) ~ Idler pulley(B) ~ Camshaft sprocket(C) ~ Timing belt tensioner(D).

Fig 10: Locating Crankshaft sprocket, Idler pulley, Camshaft sprocket & Timing belt tensioner
Courtesy of HYUNDAI MOTOR CO.
Temporarily fasten tensioner pulley by center bolt to add force at belt.
Timing belt tension adjusting.
1. Rotate crankshaft in regular direction (clockwise view from front) through angle equivalent to two teeth (18°C) of camshaft sprocket.
  
  Fig 11: Rotating Crankshaft
  Courtesy of HYUNDAI MOTOR CO.
2. Give tension to timing belt by rotating tensioner in arrow direction with tool and set timing belt not to give slack to tension side
3. Tightening tensioner bolt.
  Tightening torque
  
  Tensioner bolt : 43 ~ 55Nm (430 ~ 550kgf.cm, 32 ~ 40lbf.ft)
4. Recheck the belt tension. When the tension side of timing belt is pushed horizontally with a moderate force [approx. 2kg (20N, 5lb)], the timing belt cog end sags in approx. 4 ~ 6mm (0.16 ~ 0.24in.).
Fig 12: Checking Timing Belt Tension
Courtesy of HYUNDAI MOTOR CO.
Turn the crankshaft two turns in the operating direction (clockwise) and realign crankshaft sprocket and camshaft sprocket timing mark.
Install the timing belt lower cover with 5 bolts.
Tightening torque

Timing belt cover bolt : 8 ~ 10Nm (80 ~ 100kg.cm, 6 ~ 71lbf.ft)

Fig 13: Installing Timing Belt Lower Cover
Courtesy of HYUNDAI MOTOR CO.
Install the flange and crankshaft pulley.
Make sure that crankshaft sprocket pin fits the small hole in the pulley.

Tightening torque

Crankshaft pulley bolt:

170 ~ 180Nm (1700 ~ 1800kgf.cm, 125 ~ 133lbf.ft)

Fig 14: Installing Flange & Crankshaft Pulley
Courtesy of HYUNDAI MOTOR CO.
Install the timing belt upper cover with 4bolts.

Fig 15: Installing Timing Belt Upper Cover
Courtesy of HYUNDAI MOTOR CO.
Install the coolant pump pulley with 4bolts.
Install power steering belt.
Install air compressor belt.
Install alternator belt
Install the engine mount bracket.
1. Install the stay plate with bolt.
  Tightening torque
  
  Stay plate bolt:
  
  43 ~ 55Nm (430 ~ 550kgf.cm, 32 ~ 40lbf.ft)
  
  Fig 16: Installing Engine Mount Bracket
  Courtesy of HYUNDAI MOTOR CO.
2. Install engine mount bracket with 3 nuts and bolt.
Tightening torque

17mm nut: 60 ~ 80Nm (600 ~ 800kgf.cm, 44 ~ 59lbf.ft)

14mm nut: 50 ~ 65Nm (500 ~ 650kgf.cm, 37 ~ 48lbf.ft)

Fig 17: Installing Engine Mount Bracket With Three Nuts & Bolt
Courtesy of HYUNDAI MOTOR CO.
Install RH side cover with 2 bolts.

Fig 18: Installing Right Side Cover
Courtesy of HYUNDAI MOTOR CO.
Install RH front wheel.
Install engine cover with 5 bolts.

Fig 19: Installing Engine Cover

Courtesy of HYUNDAI MOTOR CO.