Engine And Transaxle Assembly: Removal

Remove the battery and engine cover.
Remove the battery stay.
Detach the air cleaner.
Disconnect the connectors from the engine harness.

Fig 1: Disconnecting Air Cleaner
Courtesy of HYUNDAI MOTOR CO.

Fig 2: Disconnecting Engine Electrical Connectors
Courtesy of HYUNDAI MOTOR CO.
1. Alternator, starter
2. Power steering switch connector, oil pressure gauge connector, air conditioner switch
3. Injector connectors
4. Back up lamp switch connector
5. A/T solenoid, inhibitor switch connector.
6. Coolant temperature
  
  Fig 3: Identifying Engine Coolant Temperature (ETC) Sensor
  Courtesy of HYUNDAI MOTOR CO.
7. Ignition coils, power TR connector
8. Idle speed control valve (ISC) connector
9. AFS and ATS connectors
10. Oxygen sensor connector etc.
Disconnect the transaxle oil cooler hoses (A/T).
NOTE: When disconnecting hoses, make identification marks to avoid making any mistake when installing them again.

CAUTION: Be careful not to spill any of the oil or fluid from the hoses. Plug the openings to prevent the entry of foreign material.
Disconnect the radiator upper and lower hoses on the engine side.

Fig 4: Disconnecting Radiator Hoses
Courtesy of HYUNDAI MOTOR CO.
Disconnect the engine ground and transaxle ground.
Disconnect the brake booster vacuum hose.

Fig 5: Disconnecting Brake Booster Hose
Courtesy of HYUNDAI MOTOR CO.
Disconnect the heater hoses (inlet and outlet) on the engine side.
Remove the main fuel line (supply and return) at the delivery pipe.

Fig 6: Disconnecting Fuel Lines At Delivery Pipe
Courtesy of HYUNDAI MOTOR CO.
Disconnect the speedometer cable from the transaxle.
Disconnect the control cable from the transaxle.

Fig 7: Disconnecting Transmission Control Cable
Courtesy of HYUNDAI MOTOR CO.
Remove the power steering oil pump.

Fig 8: Removing Power Steering Oil Pump
Courtesy of HYUNDAI MOTOR CO.
Detach the steering dust cover in the engine compartment and then disconnect the gear box universal joint bolt.
NOTE: Make sure to make identification marks between the universal joint and the gear box for reassembly.

Fig 9: Disconnection Steering Gear Box Universal Joint
Courtesy of HYUNDAI MOTOR CO.
Raise the vehicle and then remove the front tire.
Remove the caliper assembly from knuckle and hold the upper side.

Fig 10: Supporting Brake Caliper Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the lower arm ball joint bolts and upper arm bolt from the knuckle.

Fig 11: Removing Lower Arm Ball Joint Bolts From Knuckle
Courtesy of HYUNDAI MOTOR CO.

Fig 12: Removing Upper Arm Bolts From Knuckle
Courtesy of HYUNDAI MOTOR CO.
Remove the wheel speed sensor from the knuckle.

Fig 13: Removing Wheel Speed Sensor
Courtesy of HYUNDAI MOTOR CO.
Remove the front muffler bolts.

Fig 14: Removing Front Muffler Bolts (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 15: Removing Front Muffler Bolts (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Put the special fixture on the T/M jack and then adjust it to the sub - frame.
NOTE: Check that all the cables, harness connector and hoses are disconnected from the engine and transaxle assembly.

Fig 16: Identifying T/M Jack
Courtesy of HYUNDAI MOTOR CO.
Remove the engine mount bolts.

Fig 17: Removing Engine Mount Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle mounting bracket bolts.

Fig 18: Removing Transaxle Bracket Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the cross member fixing bolts.
While directing the transaxle side downward, lift the engine and transaxle assembly down and out of the vehicle.