FixVault

Generator Belt Inspection And Adjustment

NOTE: When using a new belt, first adjust the deflection or tension to the values for the new belt, then readjust the deflection or tension to the value for the used belt after running engine for five minutes.

DEFLECTION METHOD: 

Apply a force of 98N (10kg, 22lb), and measure the deflection between the generator and the water pump pulley.

Deflection

Used belt: 4.2 ~ 4.7 mm (0.1654 ~ 0.1850 in)

New belt: 3.3 ~ 3.7 mm (0.1299 ~ 0.1457 in)

NOTE: If the belt is worn or damaged, replace it.
Fig 1: Identifying Drive Belt And Pulley
G04801413Courtesy of HYUNDAI MOTOR CO.

BELT TENSION GAUGE METHOD: 

Attach the belt tension gauge to the belt and measure the tension. Follow the gauge manufacturer's instructions.

Tension

Used belt: 392.3 ~ 490.3N (40 ~ 50kg, 88.2 ~ 110.2lb)

New belt: 637.4 ~ 735.5N (65 ~ 75kg, 143.3 ~ 165.3lb)

NOTE: If the belt is worn or damaged, replace it.
Fig 2: Attaching Belt Tension Gauge To Belt
G04801431Courtesy of HYUNDAI MOTOR CO.

IF ADJUSTMENT IS NECESSARY: 

  1. Loosen adjusting bolt (A) and the lock bolt (B).
  2. Move the generator to obtain the proper belt tension, then retighten the nuts.
    Fig 3: Locating Adjusting Bolt And Lock Bolt
    G04801432Courtesy of HYUNDAI MOTOR CO.
  3. Recheck the deflection or tension of the belt.
    NOTE: For the power steering pump belt and A/C compressor belt adjustments, refer to GENERAL(STEERING SYSTEM) - power steering pump and HEATING, VENTILATION & AIR CONDITIONING - air compressor.