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Power Steering Oil Pump: Reassembly

  1. Install the flow control spring (C), the flow control valve (B) and the connector (A) in to the pump body.
    Fig 1: Identifying Connector, Flow Control Valve And Flow Control Spring
    G04880617Courtesy of HYUNDAI MOTOR CO.
  2. Install the oil seal in the pump body by using the special tool (09222-32100).
    Fig 2: Identifying Oil Seal
    G04880619Courtesy of HYUNDAI MOTOR CO.
  3. Install the pump pulley (A).
    Fig 3: Identifying Drive Pulley
    G04880615Courtesy of HYUNDAI MOTOR CO.
  4. Install the outer (A) and inner (B) O-rings
    Fig 4: Identifying Outer And Inner O-Rings
    G04880621Courtesy of HYUNDAI MOTOR CO.
  5. Install the side plate (A).
    Fig 5: Identifying Oil Pump Side Plate
    G04880613Courtesy of HYUNDAI MOTOR CO.
  6. After inserting the lock pin into the groove of the front housing, install the cam ring (A) attending to the direction.
    Fig 6: Identifying Cam Ring
    G04880623Courtesy of HYUNDAI MOTOR CO.
  7. Install the rotor (A).
    Fig 7: Identifying Rotor
    G04880624Courtesy of HYUNDAI MOTOR CO.
  8. Install the vanes (A).
    Fig 8: Identifying Vanes
    G04880625Courtesy of HYUNDAI MOTOR CO.
    Fig 9: Identifying Rotor And Vanes
    G04802506Courtesy of HYUNDAI MOTOR CO.
  9. After installing the O-ring (A) and the snap ring (C), install the rear cover assembly (B).

    Tightening Torque Nm (kgf.m, lb-ft): 

    18 ~ 22 (1.8 ~ 2.2, 13 ~ 15.9)

    Fig 10: Identifying O-Ring, Rear Cover Assembly And Snap Ring (1 Of 2)
    G04880627Courtesy of HYUNDAI MOTOR CO.
    Fig 11: Identifying O-Ring, Rear Cover Assembly And Snap Ring (2 Of 2)
    G04880628Courtesy of HYUNDAI MOTOR CO.
  10. Install the suction pipe (A) and O-ring (B).

    Tightening Torque Nm (kgf.m, lb-ft): 

    6 ~ 10 (0.6 ~ 1, 4.3 ~ 7.2)

    Fig 12: Identifying Suction Pipe And O-Ring
    G04880629Courtesy of HYUNDAI MOTOR CO.