Automatic Transaxle: Installation

Installation is in the reverse order of removal. Perform the following :

• Adjust the shift cable.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater valve open.
• Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent corrosion.

1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.
2. Tighten the transaxle lower mounting bolts (B-4ea, C-1ea).

   TORQUE:

   [B] 40~47 N.m (4.0~4.7 kgf.m, 28.9~34.0 lb-ft)

   [C] 80~100 N.m (8~10 kgf.m, 57.9~72.3 lb-ft)

   Fig 1: Identifying Transaxle Lower Mounting Bolts

   Courtesy of HYUNDAI MOTOR CO.
3. Install the drive plate bolts (A) by turning the timing gear.

   TORQUE:

   46~53 N.m (4.6~5.3 kgf.m, 33.3~38.3 lb-ft)

4. In case of 4WD, Install the transfer case assembly, (see 'TRANSFER CASE ')
5. Install the cover (A).
   Fig 2: Identifying Cover

   Courtesy of HYUNDAI MOTOR CO.
6. Install the starter motor mounting bolts (A) and the two bolts (B).

   TORQUE:

   [A] 43~55 Nm (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)

   [B] 33~50 Nm (3.3~5.0 kgf.m, 23.9~36.2 lb-ft)

   Fig 3: Identifying Starter Motor Mounting Bolts

   Courtesy of HYUNDAI MOTOR CO.
7. Install the ground (A).
   Fig 4: Identifying Ground

   Courtesy of HYUNDAI MOTOR CO.
8. Install the left side cover (A).
   Fig 5: Identifying Left Side Cover

   Courtesy of HYUNDAI MOTOR CO.
9. After removing a jack, insert the drive shafts (A, B). (see DRIVESHAFT )
   Fig 6: Identifying Drive Shaft To Transaxle

   Courtesy of HYUNDAI MOTOR CO.
   Fig 7: Identifying Drive Shaft To Transaxle

   Courtesy of HYUNDAI MOTOR CO.
10. Install the inner shaft bracket bolts (A-3ea).

    TORQUE:

    50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)

    Fig 8: Identifying Inner Shaft Bracket Bolts

    Courtesy of HYUNDAI MOTOR CO.
11. Install the front muffler assembly (A), (see CHARGING SYSTEM (ENGINE ELECTRICAL SYSTEM (G6EA-GSL 2.7)) )
    Fig 9: Identifying Front Muffler Assembly

    Courtesy of HYUNDAI MOTOR CO.
12. Install the front roll support (A) to the transaxle.

    TORQUE:

    60~80 Nm (6~8 kgf.m, 43.4~57.8 lb-ft)

    Fig 10: Identifying Front Roll Support And Transaxle

    Courtesy of HYUNDAI MOTOR CO.
13. Install the sub frame supported by the special tool (09624-38000). (see FRONT SUSPENSION SYSTEM )
    Fig 11: Identifying Special Tool (09624-38000)

    Courtesy of HYUNDAI MOTOR CO.
14. Tighten the roll stopper mounting bolts (A-3ea, B-3ea).

    TORQUE:

    50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)

    Fig 12: Identifying Roll Stopper Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
    Fig 13: Identifying Roll Stopper Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
15. Install the muffler hanger rubber (A).
    Fig 14: Identifying Muffler Hanger Rubber

    Courtesy of HYUNDAI MOTOR CO.
16. Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle, (see FRONT SUSPENSION SYSTEM )
17. Connect the power steering pressure tube (A) to the power steering oil pump.

    TORQUE:

    55~65 Nm (5.5~6.5 kgf.m, 39.8~47.0 lb-ft)

    Fig 15: Identifying Power Steering Pressure Tube And Power Steering Oil Pump

    Courtesy of HYUNDAI MOTOR CO.
18. Install the under cover (A).
    Fig 16: Identifying Under Cover

    Courtesy of HYUNDAI MOTOR CO.
19. Install the steering column joint bolt and the EPS connector, (see GENERAL (STEERING SYSTEM) )
20. Connect the return tube (A) with a clamp, (see GENERAL (STEERING SYSTEM) )
    Fig 17: Identifying Return Tube

    Courtesy of HYUNDAI MOTOR CO.
21. Install the front wheels and tires.
22. Tighten the transaxle insulator mounting bolt (A-4ea).

    TORQUE:

    60~80 Nm (6~8 kgf.m, 43.4~57.8 lb-ft)

    Fig 18: Identifying Transaxle Insulator Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
23. Remove the special tool (09200-38001) holding the engine and transaxle assembly.
    Fig 19: Identifying Special Tool (09200-38001)

    Courtesy of HYUNDAI MOTOR CO.
24. Tighten the transaxle mounting bolts (A-3ea).

    TORQUE:

    65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)

    Fig 20: Identifying Transaxle Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
25. Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps (B).
    Fig 21: Identifying Transaxle Oil Cooler Hoses And Clamps

    Courtesy of HYUNDAI MOTOR CO.
26. Install the control cable assembly (C) by tightening the nut (A) and clip (B).

    TORQUE:

    8~12 Nm (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)

    Fig 22: Identifying Control Cable Assembly, Nut And Clip

    Courtesy of HYUNDAI MOTOR CO.
27. Install the inhibitor switch connector (A).
    Fig 23: Identifying Inhibitor Switch Connector

    Courtesy of HYUNDAI MOTOR CO.
28. Install the solenoid valve connector (A).
    Fig 24: Identifying Solenoid Valve Connector

    Courtesy of HYUNDAI MOTOR CO.
29. Install the input speed sensor connector (A).
    Fig 25: Identifying Input Speed Sensor Connector

    Courtesy of HYUNDAI MOTOR CO.
30. Install the output speed sensor connector (A).
    Fig 26: Identifying Output Speed Sensor Connector

    Courtesy of HYUNDAI MOTOR CO.
31. Install the vehicle speed sensor connector (A).
    Fig 27: Identifying Vehicle Speed Sensor Connector

    Courtesy of HYUNDAI MOTOR CO.
32. Install the battery tray (B) by tightening the four mounting bolts (A-4ea).
    Fig 28: Identifying Battery Tray And Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
33. Install the air cleaner assembly (B) by fastening the clamp bolt (C) and the clips and installing the two mounting bolts (D).
    Fig 29: Identifying AFS Connector

    Courtesy of HYUNDAI MOTOR CO.
34. Connect the AFS connector (A).
35. Install the battery (A).
    Fig 30: Identifying Battery

    Courtesy of HYUNDAI MOTOR CO.
36. Refill the transaxle fluid, (see 'SERVICE ADJUSTMENT PROCEDURE ')
37. Refill the power steering fluid and bleed the air. (see GENERAL (STEERING SYSTEM) )
38. Install the engine cover, (see CHARGING SYSTEM (ENGINE ELECTRICAL SYSTEM (G6EA-GSL 2.7)) )
    NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the High- Scan Pro.
    1. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center facia.
    2. Turn the ignition switch on and power on the Hi-Scan Pro.
    3. Select the vehicle's name.
    4. Select "AUTOMATIC TRANSAXLE'.
       Fig 31: Scan Tool Display - Resetting Auto T/A Values

       Courtesy of HYUNDAI MOTOR CO.
    5. Select 'RESETTING AUTO T/A VALUES' and perform the procedure.
       Fig 32: Scan Tool Display - Resetting Auto T/A Values

       Courtesy of HYUNDAI MOTOR CO.
    6. Perform the procedure by pressing F1 (REST).
       Fig 33: Scan Tool Display - Resetting Auto T/A Values

       Courtesy of HYUNDAI MOTOR CO.