Solenoid Valve: Removal

Drain the oil by removing the overflow plug and the O-ring using a torx wrench (T40), and the drain plug (A) and the gasket by using a hexagon wrench (17mm).

Fig 1: Identifying Drain Plug
Courtesy of HYUNDAI MOTOR CO.
Disconnect the oil cooler hoses from the tubes.
Remove the 2 bolts to remove the oil cooler tubes (A) and the O-rings.

Fig 2: Identifying Oil Cooler Tubes And Bolts
Courtesy of HYUNDAI MOTOR CO.
Using a torx wrench, remove the 12 seal bolts. Using a plastic hammer, tap the transaxle side cover to remove it.
CAUTION:
- Be careful not to damage the fitting surface of the transaxle case and the transaxle side cover.
- Be careful not to deform the transaxle side cover.
  
  Fig 3: Identifying Seal Bolts
  Courtesy of HYUNDAI MOTOR CO.
Disconnect the 8 solenoid connectors and the 2 speed sensor connectors. Disconnect the wire from the 2 clamps.

Fig 4: Identifying Clamps
Courtesy of HYUNDAI MOTOR CO.
Remove the bolt and the lock plate, and pull out the oil temperature sensor (A) and the O-ring from the valve body assembly.

Fig 5: Identifying Oil Temperature Sensor And O-Ring
Courtesy of HYUNDAI MOTOR CO.
Fix the wire with tape to the transaxle case as shown in the figure.
NOTE: Be sure to secure the wire with tape so that it will not interfere with the valve body assembly.

Fig 6: Locating Fix Wire With Tape To Transaxle Case
Courtesy of HYUNDAI MOTOR CO.
Remove the 2 speed sensor wires (A) from the solenoid clamp.

Fig 7: Identifying Speed Sensor Wires From Solenoid Clamp
Courtesy of HYUNDAI MOTOR CO.
Fix the 2 speed sensor wires with tape to the transaxle case as shown in the figure.
NOTE: Be sure to secure the 2 speed sensor wires with tape so that they will not interfere with the valve body assembly.

Fig 8: Locating Fix Speed Sensor Wires With Tape To Transaxle Case
Courtesy of HYUNDAI MOTOR CO.
Remove the 2 bolts to remove the suction cover (A) and the gasket.

Fig 9: Identifying Suction Cover And Gasket To Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the 6 bolts as shown in the figure.

Fig 10: Identifying Bolts
Courtesy of HYUNDAI MOTOR CO.
Disconnect the manual valve link (A) and remove the valve body assembly.
CAUTION: Be careful not to drop the valve body assembly.

Fig 11: Identifying Manual Valve Link And Valve Body Assembly
Courtesy of HYUNDAI MOTOR CO.