FixVault

Transfer Case: Removal

  1. Disconnect the (-) terminal from the battery.
  2. Lift up the vehicle.
  3. Remove the front muffler (A), (refer to INTAKE AND EXHAUST SYSTEM )
    Fig 1: Identifying Front Muffler
    G05330450Courtesy of HYUNDAI MOTOR CO.
  4. Disconnect the propeller shaft (A) by removing the three bolts.
    Fig 2: Identifying Propeller Shaft
    G05330451Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the right driveshaft from the transfer case, (refer to DRIVE SHAFT )
  6. Drain the fluid by removing the oil drain plug (A).
    Fig 3: Identifying Oil Drain Plug
    G05330452Courtesy of HYUNDAI MOTOR CO.
  7. After completing draining the fluid, install the oil drain plug.

    Torque : 40-60 Nm (4.0-6.0 kgf.m, 28.9-43.4 lb-ft)

  8. Remove the four mounting bolts (A) of transfer case bracket.
    Fig 4: Identifying Transfer Case Bracket Mounting Bolts
    G05330453Courtesy of HYUNDAI MOTOR CO.
  9. Remove the transfer case assembly by removing the six mounting bolts (A).
    Fig 5: Identifying Mounting Bolts
    G05330454Courtesy of HYUNDAI MOTOR CO.
    Fig 6: Identifying Mounting Bolts
    G05330455Courtesy of HYUNDAI MOTOR CO.