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Home › Hyundai › 2008 › Azera GLS › Repair and Diagnosis › Engine Mechanical › Lubrication System › Engine (G6DB/G6DA-GSL 3.3/3.8) › Intake And Exhaust System › Intake Manifold › Installation

Intake Manifold: Installation

  1. Install intake manifold and new gasket on the cylinder head. Pre-tighten all bolts by) and then tighten by the specified torque.

    Tightening torque 

    1st: 3.9 ~ 5.9 Nm (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft

    2st: 18.62 ~ 23.52 Nm (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft)

    3st: Repeat 2nd step twice or move.

    NOTE: Be careful of the installation direction, a ~ h: 1st step order 1 ~ 8: 2nd step order
    Fig 1: Identifying Tightening Cylinder Head Cover Bolts
    G04879690Courtesy of HYUNDAI MOTOR CO.
  2. Install delivery pipe. (Refer to FUEL DELIVERY SYSTEM )
  3. Connect LH injector connector.
  4. Connect breather pipe assembly.

    Tightening torque 

    9.80 ~ 11.76 Nm (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft)

  5. Install surge tank.

    Tightening torque 

    9.80 ~ 11.76 Nm (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft)

    18.62 ~ 23.52 Nm (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft)

  6. Install connector bracket on the surge tank.

    Tightening torque 

    6.86 ~ 10.78 Nm (0.7 ~ 1.1 kgf.m, 5.06 ~ 7.96 lb-ft)

  7. Install surge tank stay.

    Tightening torque 

    27.44 ~ 31.36 Nm (2.8 ~ 3.2 kgf.m, 20.25 ~ 23.14 lb-ft)

    18.62 ~ 23.52 Nm (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft)

  8. Connect brake vacuum hose.
  9. Connect PCV hose.
  10. Connect water hoses to ETC.
  11. Install ETC bracket.

    Tightening torque 

    15.68 ~ 25.48 Nm (1.6 ~ 2.6 kgf.m, 11.57 ~ 18.80 lb-ft)

  12. Connect ETC connector and knock sensor connector.
  13. Connect PCSV connector, MAP sensor connector and PCSV hose.
  14. Connect RH injector connector and ignition coil connector.
  15. Connect RH oxygen sensor connector.
  16. Install air cleaner upper cover and intake hose.
  17. Connect AFS (A) and breather hose.
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