Transfer Case: Disassembly

WARNING: This page is about a different variant/trim than selected.

Drain the transfer oil through drain plug hole.
Remove the pinion assembly mounting bolts (7EA) and then remove the pinion assembly (A).
NOTE: This assembly can be removed with a propeller shaft assembly in 'REMOVAL step.

Fig 1: Identifying Pinion Assembly Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the dust cover (A).

Fig 2: Identifying Dust Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the transfer cover (A).

Fig 3: Identifying Transfer Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the transfer drive gear assembly (A) and the hypoid gear shaft assembly (B) from the transfer housing.

Fig 4: Identifying Transfer Drive Gear Assembly And Hypoid Gear Shaft Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the oil seal (A)(47452-39000, transfer drive gear left hand side).
NOTE: When reassembling the transfer, be sure to always replace the oil seal (47452-39000) with new part.

Fig 5: Identifying Oil Seal
Courtesy of HYUNDAI MOTOR CO.
Remove the oil seal (47352-39300) inside the transfer cover.
Using a sliding hammer, remove the taper roller bearing outer races (C) from the transfer cover (A) and housing (B).

Fig 6: Identifying Taper Roller Bearing Outer Races From Transfer Cover And Housing
Courtesy of HYUNDAI MOTOR CO.

Fig 7: Identifying Taper Roller Bearing Outer Races
Courtesy of HYUNDAI MOTOR CO.
Remove the oil seal (A) from the transfer cover.
NOTE: When reassembling the transfer, be sure to always replace the oil seal (47350-39300) with new part.

Fig 8: Identifying Transfer Cover Oil Seal
Courtesy of HYUNDAI MOTOR CO.