Automatic Transaxle: Installation

Installation is in the reverse order of removal. Perform the following :

• Adjust the shift cable.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater valve open.
• Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent corrosion.

1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.
2. Tighten the transaxle lower mounting bolts (B-4EA).

   TORQUE:

   65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)

3. Install the drive plate bolts (A) by turning the timing gear.

   TORQUE:

   46~53 Nm (4.6~5.3 kgf.m, 33.3~38.3 lb-ft)

   Fig 1: Identifying Drive Plate Bolts

   Courtesy of HYUNDAI MOTOR CO.
4. In case of 4WD, install the transfer case assembly, (see 'TRANSFER CASE ')
5. After removing a jack, insert the drive shafts, (see DRIVESHAFT )
6. Install the sub frame, (see FRONT SUSPENSION SYSTEM ).
7. Tighten the roll stopper mounting bolts.

   TORQUE:

   90~110 Nm (9~11 kgf.m, 65.1~79.5 lb-ft)

8. Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle, (see FRONT SUSPENSION SYSTEM )
9. Install the under cover (A).
   Fig 2: Identifying Under Cover

   Courtesy of HYUNDAI MOTOR CO.
10. Install the steering column joint bolt and the EPS connector, (see GENERAL (STEERING SYSTEM) )
11. Connect the return tube (A) with a clamp, (see GENERAL (STEERING SYSTEM) )
    Fig 3: Identifying Return Tube With Clamp

    Courtesy of HYUNDAI MOTOR CO.
12. Install the front wheels and tires.
13. Tighten the transaxle insulator mounting bolt (A).

    TORQUE:

    90~110 Nm (9~11 kgf.m, 65.1~79.5 lb-ft)

    Fig 4: Identifying Transaxle Insulator Mounting Bolt

    Courtesy of HYUNDAI MOTOR CO.
14. Tighten the transaxle mounting bolts (A).

    TORQUE:

    65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)

    Fig 5: Identifying Transaxle Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
15. Remove the SST (09200-38001) holding the engine and transaxle assembly.
    Fig 6: Identifying SST (09200-38001)

    Courtesy of HYUNDAI MOTOR CO.
16. Install the starter motor, (see CHARGING SYSTEM (ENGINE ELECTRICAL SYSTEM (G6EA-GSL 2.7)) ).

    TORQUE:

    65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft)

17. Connect the power steering pressure tube (A) to the power steering oil pump.
    Fig 7: Identifying Power Steering Pressure Tube

    Courtesy of HYUNDAI MOTOR CO.
18. Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps (B).
    Fig 8: Identifying Transaxle Oil Cooler Hoses

    Courtesy of HYUNDAI MOTOR CO.
19. Install the control cable assembly (C) by tightening the nut (A) and clip (B).

    TORQUE:

    8~12 Nm (0.8~1.2 kgf.m, 5.8~8.6 lb-ft)

    Fig 9: Identifying Control Cable Assembly Nut And Clip

    Courtesy of HYUNDAI MOTOR CO.
20. Connect the transaxle wire harness connectors.
    1. Install the inhibitor switch connector (A).
       Fig 10: Identifying Inhibitor Switch Connector

       Courtesy of HYUNDAI MOTOR CO.
    2. Install the solenoid valve connector (A).
       Fig 11: Identifying Solenoid Valve Connector

       Courtesy of HYUNDAI MOTOR CO.
    3. Install the input speed sensor connector (A).
       Fig 12: Identifying Input Speed Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
    4. Install the output speed sensor connector (A).
       Fig 13: Identifying Output Speed Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
    5. Install the vehicle speed sensor connector (A).
       Fig 14: Identifying Vehicle Speed Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
21. Install the battery tray (B) by tightening the four mounting bolts (A).
    Fig 15: Identifying Battery Tray Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
22. Install the air cleaner lower part (A) by installing the two mounting bolts.
    Fig 16: Identifying Air Cleaner Lower Part With Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
23. Install the air cleaner upper cover (B) by installing the clips (A).
    Fig 17: Identifying Air Cleaner Upper Cover With Clips

    Courtesy of HYUNDAI MOTOR CO.
24. Connect the air cleaner hose (B) and tighten the clamp bolt (A).
    Fig 18: Identifying Air Cleaner Hose And Clamp Bolt

    Courtesy of HYUNDAI MOTOR CO.
25. Connect the AFS connector (A).
    Fig 19: Identifying AFS Connector

    Courtesy of HYUNDAI MOTOR CO.
26. Install the battery (A).
    Fig 20: Identifying Battery

    Courtesy of HYUNDAI MOTOR CO.
27. Refill the transaxle fluid, (see 'SERVICE ADJUSTMENT PROCEDURE ')
28. Refill the power steering fluid, (see GENERAL (STEERING SYSTEM) )
    CAUTION: After Installing the inter cooler assembly, bleed the air in the system.
29. Install the engine cover and the inter cooler assembly, (see ENGINE MECHANICAL SYSTEM (G6EA-GSL 2.7) )
    NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the High- Scan Pro.
    1. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center facia.
    2. Turn the ignition switch on and power on the Hi-Scan Pro.
    3. Select the vehicle's name.
    4. Select 'AUTOMATIC TRANSAXLE'.
       Fig 21: Display Screen Of - Resetting T/A Values

       Courtesy of HYUNDAI MOTOR CO.
    5. Select 'RESETTING AUTO T/A VALUES' and perform the procedure.
       Fig 22: Display Screen Of - Resetting Auto T/A Values

       Courtesy of HYUNDAI MOTOR CO.
    6. Perform the procedure by pressing F1 (REST).
       Fig 23: Display Screen Of - Resetting Auto T/A Values

       Courtesy of HYUNDAI MOTOR CO.