FixVault

Repair Procedures: Installation

  1. Install the bushing (B) on the stabilizer bar (A).
    Fig 1: Identifying Bushing On Stabilizer Bar
    G06805298Courtesy of HYUNDAI MOTOR CO.
    NOTE: Bring clamp (C) of stabilizer bar (A) into contact with bushing (B).
  2. Install the bracket on the bushing (B).
  3. After tightening the bolts of the bushing bracket temporarily, install the bushing bracket on the opposite side.
  4. Install the stabilizer bar bracket mounting bolts (A) to the sub frame.

    Tightening torque: 

    45 ~ 55N.m (4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

    Fig 2: Identifying Stabilizer Bar Bracket Mounting Bolts
    G06805299Courtesy of HYUNDAI MOTOR CO.
  5. After lifting the jack which supports the sub frame, install the eight bolts and nuts of the sub frame.

    Tightening torque: 

    140 ~ 160N.m (14 ~ 16kgf.m, 101.2 ~ 115.7lb-ft)

    Fig 3: Identifying Sub Frame
    G06805300Courtesy of HYUNDAI MOTOR CO.
  6. Install the engine mounting bolts (A, B)

    Tightening torque: 

    50 ~ 65N.m (5 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

    Fig 4: Identifying Engine Mounting Bolts
    G06805301Courtesy of HYUNDAI MOTOR CO.
  7. Install the connecting bolt (A) between the steering universal joint assembly and the pinion assembly.

    Tightening torque: 

    15 ~ 20N.m (1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)

    Fig 5: Identifying Connecting Bolt Between Steering Universal Joint Assembly And Pinion Assembly
    G06805302Courtesy of HYUNDAI MOTOR CO.
  8. Install both sides of the connecting bolts (A) between the lower arm and the fork.

    Tightening torque: 

    140 ~ 160N.m (14 ~ 16kgf.m, 101.2 ~ 115.7lb-ft)

    Fig 6: Identifying Connecting Bolt Between Lower Arm And Fork
    G06805303Courtesy of HYUNDAI MOTOR CO.
    CAUTION: Be careful not to damage to the aluminum lower arm.
  9. Install both sides of the lower arm mounting bolts (A).

    Tightening torque: 

    100 ~ 120N.m (10 ~ 12kgf.m, 72.3 ~ 86.8lb-ft)

    Fig 7: Identifying Lower Arm Mounting Bolts
    G06805304Courtesy of HYUNDAI MOTOR CO.
  10. Install both sides of the tie rod end self-locking nuts (A).

    Tightening torque: 

    50 ~ 55N.m (5 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)

    Fig 8: Identifying Tie Rod End Self-Locking Nut
    G06805305Courtesy of HYUNDAI MOTOR CO.
  11. Install the stabilizer link (B) to the fork (A).

    Tightening torque: 

    100 ~ 120N.m (10 ~ 12kgf.m, 72.3 ~ 86.8lb-ft)

    Fig 9: Identifying Stabilizer Link And Fork
    G06805306Courtesy of HYUNDAI MOTOR CO.
  12. Install the wheel and the tire (A) to the front hub (B).

    Tightening torque: 

    90 ~ 110N.m (9 ~ 11kgf.m, 65.1 ~ 79.5lb-ft)

    Fig 10: Identifying Wheel And Tire With Front Hub
    G06805307Courtesy of HYUNDAI MOTOR CO.
    CAUTION: Be careful not to damage the hub bolts (C) when installing the front wheel and tire (A).
  13. Check the alignment. (Refer to WHEEL ALIGNMENT