FixVault

Repair Procedures: Replacement

  1. Remove the front wheel & tire (A).

    Tightening torque:  88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

    Fig 1: Identifying Front Wheel & Tire
    G08810097Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage to the hub bolts when removing the front wheel & tire.
  2. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque:  32.4 ~ 34.3N.m (3.3 ~ 3.5kgf.m, 23.9 ~ 25.3lb-ft)

    Fig 2: Identifying Universal Joint Assembly Mounting Bolt
    G08810098Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Keep the neutral-range to prevent the damage of the clock spring inner cable when you handle the steering wheel.
    • Make sure when you reassemble the universal joint and pinion shaft certainly has been inserted.
  3. Remove the under cover (A).
    Fig 3: Identifying Under Cover
    G08810099Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the sprit pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.

    Tightening torque:  34.3~44.1N.m (3.5~4.5Kgf.m, 25.3~32.5lb-ft)

    Fig 4: Identifying Front Knuckle Tie-Rod End, Sprit Pin And Castle Nut
    G08810100Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the bolt & nut and then remove the lower arm (A).

    Tightening torque:  98.1~117.7N.m (10.0~12.0Kgf.m, 72.3~86.8lb-ft)

    Fig 5: Identifying Lower Arm Mounting Bolt & Nut
    G08810101Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.

    Tightening torque:  98.1~117.7N.m (10.0~12.0Kgf.m, 72.3~86.8lb-ft)

    Fig 6: Identifying Stabilizer Link And Front Strut Assembly
    G08810102Courtesy of HYUNDAI MOTOR AMERICA
  7. Loosen the bolt and then remove the front roll stopper (A).

    Tightening torque:  107.9~117.7N.m (11.0~13.0Kgf.m, 79.6~94.0lb-ft)

    Fig 7: Identifying Front Roll Stopper
    G08810103Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the muffler rubber hanger (A).
    Fig 8: Identifying Muffler Rubber Hanger
    G08810104Courtesy of HYUNDAI MOTOR AMERICA
  9. Loosen the bolts & nuts and then remove the sub frame (A).

    Tightening torque:  Sub frame mounting bolts & nuts:

    156.9 ~ 176.5N.m (16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)

    Sub frame bracket bolts & nuts:

    44.1 ~ 58.8N.m (4.5 ~ 6.0kgf.m, 32.5 ~ 43.4lb-ft)

    Fig 9: Identifying Sub Frame, Bolts & Nuts
    G08810105Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the front lower arm.

    (Refer to Front Suspension System - "FRONT LOWER ARM ")

  11. Remove the front strut assembly.

    (Refer to Front Suspension System - "FRONT STRUT ASSEMBLY ")

  12. Remove the front stabilizer bar.

    (Refer to Front Suspension System - "FRONT STABILIZER BAR ")

  13. Remove the steering gear box.

    (Refer to "STEERING GEAR BOX ")

  14. Installation is the reverse of removal.
  15. Check the alignment.

    (Refer to "ALIGNMENT ")