FixVault

Repair Procedures: Replacement

  1. Remove the front wheel & tire.

    Tightening torque: 

    88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

    Fig 1: Identifying Front Wheel & Tire
    G08807288Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel & tire.
  2. Disconnect the stabilizer link with the front strut assembly after loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

    Fig 2: Identifying Front Strut Assembly Stabilizer Link
    G08807289Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the tie rod end ball joint (A) from the knuckle by using SST (09568-34000).

    Tightening torque: 

    23.5 ~ 33.3N.m (2.4 ~ 3.4kgf.m, 19.4 ~ 24.6lb-ft)

    Fig 3: Removing Tie Rod End Ball Joint From Knuckle Using Special Tool
    G08807290Courtesy of HYUNDAI MOTOR AMERICA
    Fig 4: Identifying Special Service Tool
    G08807291Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the lower arm (A) from the knuckle by using SST (09568-34000).

    Tightening torque: 

    78.5 ~ 88.3N.m (8.0 ~ 9.0kgf.m, 57.9 ~ 65.1lb-ft)

    Fig 5: Removing Lower Arm From Knuckle Using Special Tool
    G08807292Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque: 

    32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

    Fig 6: Identifying Universal Joint Assembly And Mounting Bolt
    G08807293Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
    • Must be replaced with new bolts when assembling. (SEAL-LOCK has been processed)
  6. Remove the rubber hanger (A).
    Fig 7: Identifying Rubber Hanger
    G08807294Courtesy of HYUNDAI MOTOR AMERICA
  7. Loosen the roll rod (A) mounting bolts and nuts.
    Fig 8: Identifying Roll Rod With Mounting Bolts And Nuts
    G08807295Courtesy of HYUNDAI MOTOR AMERICA
  8. Loosen the bolts & nuts and then remove the front sub frame (A).

    Tightening torque: 

    Sub frame mounting bolt & nut

    156.9 ~ 176.5N.m (16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)

    Sub frame stay mounting bolt

    44.1 ~ 53.9N.m (4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

    Fig 9: Identifying Front Sub Frame With Mounting Bolts And Nuts
    G08807296Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the protecter (A).
    Fig 10: Identifying Protecter
    G08807297Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the stabilizer (A) from the front sub frame by loosening the mounting bolts & nuts.

    Tightening torque: 

    44.1 ~ 53.9N.m (4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

    Fig 11: Identifying Front Sub Frame Stabilizer With Mounting Bolts And Nuts
    G08807298Courtesy of HYUNDAI MOTOR AMERICA
    Fig 12: Identifying Front Sub Frame Stabilizer With Mounting Bolts And Nuts
    G08807299Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the stabilizer link (A) with the stabilizer bar by loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

    Fig 13: Identifying Stabilizer Link With Mounting Nut
    G08807300Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the bushing (A) and the clamp (B) from the stabilizer bar.
    Fig 14: Identifying Stabilizer Bar Bushing And Clamp
    G08807301Courtesy of HYUNDAI MOTOR AMERICA
  13. Installation is the reverse of removal.
  14. Check the wheel alignment.

    (Refer to - "TIRES/WHEELS ")