Repair Procedures: Disassembly

Disconnect the M-terminal on the magnet switch assembly.
After loosening the 3 screws (A), detach the magnet switch assembly (B).

Fig 1: Identifying Magnet Switch Assembly Screws
Courtesy of HYUNDAI MOTOR CO.
Loosen the through bolts (A).

Fig 2: Identifying Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the brush holder assembly (A), yoke (b) and armature (C).

Fig 3: Identifying Brush Holder Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the shield (A) and packing (B).

Fig 4: Identifying Shield & Packing
Courtesy of HYUNDAI MOTOR CO.
Remove the lever plate (A) and lever packing (B).

Fig 5: Identifying Lever Plate & Lever Packing
Courtesy of HYUNDAI MOTOR CO.
Disconnect the planet gear (A).

Fig 6: Identifying Planet Gear
Courtesy of HYUNDAI MOTOR CO.
Disconnect the planet shaft assembly (A) and lever (B).

Fig 7: Identifying Planet Shaft Assembly And Lever
Courtesy of HYUNDAI MOTOR CO.
Press the stop ring (A) using a socket (B).

Fig 8: Identifying Stop Ring
Courtesy of HYUNDAI MOTOR CO.
After removing the stopper (A) using stopper pliers (B).

Fig 9: Identifying Stopper
Courtesy of HYUNDAI MOTOR CO.
Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig 10: Identifying Stop Ring
Courtesy of HYUNDAI MOTOR CO.
Reassembly is the reverse of disassembly.
NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 11: Pulling Overrunning Clutch Stop Ring
Courtesy of HYUNDAI MOTOR CO.