Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the following items;
1. Engine cover (A).
  (Refer to REMOVAL )
2. Air cleaner assembly (B) and air duct (C).
  (Refer to REMOVAL )
3. Battery and battery tray (D).
  (Refer to "REMOVAL " )
4. ECM (E)
  (Refer to ENGINE CONTROL MODULE (ECM) )
  
  Fig 1: Engine Cover, Air Cleaner Assembly And Air Duct
  Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the back up lamp switch connector (B) and the vehicle speed sensor connector (A).

Fig 2: Back Up Lamp Switch Connector And Vehicle Speed Sensor Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the ground cable from transaxle (A).

Fig 3: Transaxle Ground Cable
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the select and shift cable assembly (B) after removing the pin (A).

Fig 4: Cable Assembly And Pin
Courtesy of HYUNDAI MOTOR AMERICA
Remove the clutch tube bracket bolt (A).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 5: Clutch Tube Bracket Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the bracket bolt (A).

Fig 6: Bracket Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:

(A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 7: Transaxle Upper Mounting Bolt (B-2ea) & Start Motor Mounting Bolt (A-2ea)
Courtesy of HYUNDAI MOTOR AMERICA
Using the SST (support SST No.: 09200-2S000, beam SST No.: 09200-38001, adapter SST No.: 09200-4X000), hold the engine and transaxle assembly safely.

Fig 8: Securing Engine And Transaxle Assembly Safely Using SST (09200-2S000)
Courtesy of HYUNDAI MOTOR AMERICA
Remove the mounting cover (A).

Fig 9: Mounting Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support mounting bracket bolts (A-2ea).
Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

Fig 10: Transaxle Support Mounting Bracket Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support mounting bracket (A).
Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

Fig 11: Transaxle Support Mounting Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover (A).
Tightening torque:

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

Fig 12: Under Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft assembly.
(Refer to FRONT DRIVESHAFT .)
Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea)
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 13: Clutch Release Cylinder Assembly And Nuts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft cover (A).

Fig 14: Drive Shaft Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the bracket (A).

Fig 15: Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening torque:
1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
  
  Fig 16: Roll Rod Bracket And Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
Remove the lower mounting bolts (A-4ea, B-1ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.
CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Tightening torque:
1. 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
2. 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
  
  Fig 17: Transaxle Lower Mounting Bolts
  Courtesy of HYUNDAI MOTOR AMERICA