FixVault

Repair procedures: Replacement

  1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported.
  2. Remove the front wheel and tire from front hub.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel and tire.
  3. Loosen the mounting screw and then remove the brake disc (A).

    Tightening torque: 

    5~6N.m (0.5~0.6kgf.m, 3.6~4.3lb-ft)

    Fig 1: Identifying Brake Disc And Mounting Bolts
    G08834400Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the brake caliper mounting bolts (A), and then place the brake caliper assembly (B) with wire.

    Tightening torque: 

    80~100N.m (8.0~10.0kgf.m, 57.8~72.3lb-ft)

    Fig 2: Identifying Brake Caliper Assembly And Mounting Bolts
    G08834401Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Identifying Brake Caliper Assembly
    G08834402Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the tie rod end ball joint from the knuckle.
    1. Remove the split pin.
    2. Remove the castle nut.
    3. Disconnect the ball joint (A) from knuckle (B) using the special tool (09568-2J100).

      Tightening torque: 

      85~110N.m (8.5~11.0kgf.m, 61.4~79.5lb-ft)

      Fig 4: Identifying Ball Joint And Knuckle
      G08834403Courtesy of HYUNDAI MOTOR AMERICA
      Fig 5: Disconnecting Ball Joint From Knuckle Using Special Tool (09568-2J100)
      G08834404Courtesy of HYUNDAI MOTOR AMERICA
      CAUTION: Apply a few drops of oil to the special tool. (Boot contact part)
  6. Remove the wheel speed sensor (B), the strut lower mounting bolt and the lower arm mounting bolt from the knuckle.

    Tightening torque: 

    6.9~10.8N.m (0.7~1.1kgf.m, 5.1~8.0lb-ft)

    Fig 6: Identifying Wheel Speed Sensor And Mounting Bolt
    G08834405Courtesy of HYUNDAI MOTOR AMERICA
  7. Loosen the tension arm mount bolt (A), and then remove the tension arm (B).

    Tightening torque: 

    140~160N.m (14.0~16.0kgf.m, 101.2~115.7lb-ft)

    Fig 7: Identifying Tension Arm And Mounting Bolt
    G08834406Courtesy of HYUNDAI MOTOR AMERICA
    Fig 8: Removing Tension Arm
    G08834407Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Be careful not to damage the boot and rotor teeth.
  8. Loosen the lateral mount nut (A).

    Tightening torque: 

    90~110N.m (9~11kgf.m, 65~79.5lb-ft)

    Fig 9: Identifying Lateral Mount Nut
    G08834408Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the hub and knuckle assembly.
    1. Remove the split pin.
    2. Remove the castle nut.
    3. Disconnect the ball joint from knuckle (D) using the special tool (09568-4A000).

      Tightening torque: 

      35~45N.m (3.5~4.5kgf.m, 25.3~32.5lb-ft)

      Fig 10: Identifying Ball Joint Knuckle
      G08834409Courtesy of HYUNDAI MOTOR AMERICA
      Fig 11: Disconnecting Ball Joint From Knuckle Using Special Tool (09568-4A000)
      G08834410Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the brake disc (A) from knuckle assembly.

    Tightening torque: 

    5~6N.m (0.5~0.6kgf.m, 3.6~4.3lb-ft)

    Fig 12: Identifying Brake Disc
    G08834411Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the hub assembly (A) from knuckle assembly.

    Tightening torque: 

    80~100N.m (8.0~10.0kgf.m, 57.8~72.3lb-ft)

    Fig 13: Identifying Hub Assembly
    G08834412Courtesy of HYUNDAI MOTOR AMERICA
  12. Loosen the dust cover mount bolts and then remove the dust cover (B).

    Tightening torque: 

    7~11N.m (0.7~1.1kgf.m, 5.0~7.9lb-ft)

    Fig 14: Identifying Dust Cover And Mounting Bolts
    G08834413Courtesy of HYUNDAI MOTOR AMERICA
  13. Installation is the reverse order of removal.
  14. Check the alignment. (Refer to TIRES/WHEELS/WHEEL ALIGNMENT )