FixVault

Repair Procedures: Removal

  1. Remove the air duct.

    Refer to AIR CLEANER .

  2. Remove the battery and the battery tray.

    Refer to BATTERY .

  3. Remove the under cover (A).

    Tightening torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 1: Identifying Under Cover
    G09270916Courtesy of HYUNDAI MOTOR AMERICA
  4. Drain the coolant.

    Refer to COOLANT .

  5. Remove the drain plug (A) and reinstall the drain plug after draining ATF totally.

    Tightening torque: 

    38.2 ~ 48.1 N.m (3.9 ~ 4.9 kgf.m, 28.2 ~ 35.4 lb-ft)

    Fig 2: Identifying Drain Plug
    G09270917Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Replace the gasket before reinstalling the drain plug.
  6. Remove the wiring bracket installation bolt (A).
    Fig 3: Identifying Wiring Bracket Installation Bolt
    G09270918Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the ATF Injection hole (eyebolt) (A).

    Tightening torque: 

    2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.2 ~ 3.6 lb-ft)

    Fig 4: Identifying ATF Injection Hole (Eye Bolt)
    G09270919Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Replace the O-Ring (A) before reinstalling the eyebolt.
    Fig 5: Identifying Eyebolt O-Ring
    G09270920Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the coolant hose (B) after removing the coolant hose clamp (A).
    Fig 6: Identifying Coolant Hose And Clamp
    G09270921Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 7: Identifying Automatic Transaxle Fluid Cooler Hose Clamp And Hose
    G09270922Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: When hose & pipe assembly
    Align marking of pipe (B), marking of hose (A), and matching color each other.
    Fig 8: Identifying Pipe And Hose Matching Mark
    G09270923Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the valve body cover (A).

    Tightening torque: 

    (A) 13.7 ~ 15.7 N.m (1.4 ~ 1.6 kgf.m, 10.1 ~ 11.6 lb-ft)

    Fig 9: Identifying Valve Body Cover
    G09270924Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Replace the gasket (A) before reinstalling the valve body cover.
    Fig 10: Identifying Valve Body Cover Gasket
    G09270925Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the bolts (C) after disconnecting the solenoid valve connector (B) and the oil temperature sensor connector (A).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 11: Identifying Solenoid Valve Connector, Oil Temperature Sensor Connector And Mounting Bolts
    G09270926Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the solenoid valve support bracket (A).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 12: Identifying Solenoid Valve Support Bracket
    G09270927Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the solenoid valve (A).
    Fig 13: Identifying Solenoid Valve
    G09270928Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • When installing, apply the ATF oil or white Vaseline to the O-ring (A) not to be damaged.
    Fig 14: Identifying Solenoid Valve O-Ring
    G09270929Courtesy of HYUNDAI MOTOR AMERICA