Repair Procedures: Disassembly

CAUTION:

Do not disassemble the BJ assembly.
Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
The boot band should be replaced with a new one.

Remove the circlip (B) from driveshaft splines (A) of the transaxle side VTJ case.

Fig 1: Identifying Driveshaft Splines And Circlip
Courtesy of HYUNDAI MOTOR CO.
Remove the both boot clamps from the transaxle side VTJ case. Using a flat-tipped (-) screwdriver, remove the both clamps of the transaxle side.

Fig 2: Removing Clamps Of Transaxle Side Using Flat-Tipped (-) Screwdriver
Courtesy of HYUNDAI MOTOR CO.
Pull out the boot from the transaxle side joint (VTJ).
While dividing joint boot (A) of the transaxle side, wipe the grease in VTJ case (B) and collect them respectively.

Fig 3: Identifying Transaxle Boot Joint And VTJ Case
Courtesy of HYUNDAI MOTOR CO.
CAUTION:
- Be careful not to damage the boot.
- According to below the illustrated, put marks (D) on roller of spider assembly (A), VTJ case (B) and spline part (C), for providing assembly.
  
  Fig 4: Identifying Marks On Roller Of Spider Assembly, VTJ Case And Spline Part
  Courtesy of HYUNDAI MOTOR CO.
Using a snap ring plier or flat-tipped (-) screwdriver, remove the circlip (A).

Fig 5: Identifying Circlip
Courtesy of HYUNDAI MOTOR CO.
Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).

Fig 6: Removing Spider Assembly From Driveshaft Using Special Tool (09495-33000)
Courtesy of HYUNDAI MOTOR CO.
Clean the spider assembly.
Remove the boot (A) of the transaxle side joint (VTJ).
CAUTION: For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).

Fig 7: Identifying Boot And Warp Tape On Driveshaft Splines
Courtesy of HYUNDAI MOTOR CO.
Using a plier or flat-tipped (-) screwdriver, remove the clamp (B) of the dynamic damper (A).

Fig 8: Identifying Dynamic Damper With Clamp
Courtesy of HYUNDAI MOTOR CO.
Fix the driveshaft (A) with a vice (B) as shown.

Fig 9: Fixing Driveshaft Using Vice
Courtesy of HYUNDAI MOTOR CO.
Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
Separate the dynamic damper (A) from the shaft (B) carefully.

Fig 10: Identifying Dynamic Damper And Shaft
Courtesy of HYUNDAI MOTOR CO.
Using a plier or flat-tipped (-) screwdriver, remove the clamp on the side of wheel.

Fig 11: Removing Clamp Using Plier Or Flat-Tipped (-) Screwdriver
Courtesy of HYUNDAI MOTOR CO.
Pull out the joint (BJ) on the side of wheel into the transaxle direction. Be careful not to damage the boot.