FixVault

Repair Procedures: Reassembly

  1. Wrap tape around the driveshaft splines (VTJ. side) to prevent damage to the boots.
  2. Apply grease to the driveshaft and install the BJ boots.
  3. Install the bands to both BJ boots.
    Fig 1: Wrapping Tape Around Driveshaft Splines
    G06874442Courtesy of HYUNDAI MOTOR CO.
  4. To reassemble the dynamic damper (A), keeping the shaft (B) in the straight, tighten the dynamic damper (A) with dynamic damper band (C), as shown.
    Fig 2: Tightening Dynamic Damper Using Dynamic Damper Band
    G06874443Courtesy of HYUNDAI MOTOR CO.
  5. Install the VTJ boot bands and VTJ boot.
  6. Install the spider assembly (A) and the circlip (E) to the spline (C) on the driveshaft.

    At this time align the marks (D) each other.

    Fig 3: Identifying Marks On Spider Assembly, Circlip And Spline (LH)
    G06874444Courtesy of HYUNDAI MOTOR CO.
    Fig 4: Identifying Marks On Spider Assembly, Circlip And Spline (RH)
    G06874445Courtesy of HYUNDAI MOTOR CO.
  7. Install the clip to the VTJ case (B).
  8. Add the specified grease to the VTJ as mush as wiped away at inspection.
  9. Install the VTJ boots.
  10. Install the bands to both VTJ boots.
  11. Using the SST (09495-3K000), secure the boot bands.

    Clearance (A):  2.0 mm (0.079 in.) or less

    Fig 5: Securing Boot Bands Using SST (09495-3K000)
    G06874446Courtesy of HYUNDAI MOTOR CO.
  12. To control the air in the VTJ boot, keep the specified distance between the boot bands when they are tightened.
    VTJ BOOTS DISTANCE SPECIFICATIONS

    Distance (A) LH side RH side
    Gasoline 2.0/2.4 AT 2WD (mm) 536.6 + 26.8/-20.2 827.5 + 26.8/-20.2
    Gasoline 2.0/2.4 AT 4WD (mm) 536.6 + 26.8/-20.2 511.4 + 26.8/-20.2
    Gasoline 2.0 MT 2WD (mm) 557.9 + 26.8/-20.2 839.7 + 26.8/-20.2
    Gasoline 2.0 MT 4WD (mm) 511.4 + 26.8/-20.2
    Gasoline 2.4 MT 2WD (mm) 542.0 + 26.8/-20.2 855.4 + 26.8/-20.2
    Gasoline 2.4 MT 4WD (mm) 511.4 + 26.8/-20.2
    Fig 6: Identifying Boot Bands Clearance
    G06874447Courtesy of HYUNDAI MOTOR CO.