FixVault

Repair Procedures: Replacement

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 Kgf.m, 65.0 ~ 79.5 lb.ft)

    Fig 1: Identifying Front Tire
    G06875107Courtesy of HYUNDAI MOTOR CO.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
  3. Remove the brake caliper mounting bolts, and then place the brake caliper assembly (B) with wire.

    Tightening torque: 

    78.4 ~ 98.0 N.m (8.0 ~ 10.0 Kgf.m, 57.8 ~ 72.3 lb.ft)

    Fig 2: Locating Brake Caliper Mounting Bolts
    G06875108Courtesy of HYUNDAI MOTOR CO.
  4. Remove castle nut (A) from the front hub under applying the break.

    Tightening torque: 

    196.1 ~ 274.5 N.m (20.0 ~ 28.0 Kgf.m, 144.6 ~ 202.5 lb.ft)

    Fig 3: Identifying Castle Nut
    G06875109Courtesy of HYUNDAI MOTOR CO.
    CAUTION: The washer (B) should be assembled with convex surface outward when installing the castle nut (A) and split pin (C) Also, don't reuse split pin (C) when reassembling.
    Fig 4: Identifying Castle Nut, Washer And Split Pin
    G06875110Courtesy of HYUNDAI MOTOR CO.
  5. Remove the wheel speed sensor (B).

    Tightening torque: 

    6.8 ~ 10.8 N.m (0.7 ~ 1.1 Kgf.m, 5.1 ~ 7.9 lb.ft)

    Fig 5: Locating Wheel Speed Sensor
    G06875111Courtesy of HYUNDAI MOTOR CO.
  6. Remove the tie rod end ball joint (C) from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).

      Tightening torque: 

      34.3 ~ 44.1 N.m (3.5 ~ 4.5 Kgf.m, 25.3 ~ 32.5 lb.ft)

      Fig 6: Identifying Tie Rod End Ball Joint With Split Pin And Castle Nut
      G06875112Courtesy of HYUNDAI MOTOR CO.
  7. Remove the lower arm (A) mounting bolt from the knuckle.

    Tightening torque: 

    98.0 ~ 117.6 N.m (10.0 ~ 12.0 Kgf.m, 72.3 ~ 86.7 lb.ft)

    Fig 7: Locating Lower Arm Mounting Bolt
    G06875113Courtesy of HYUNDAI MOTOR CO.
  8. Disconnect the drive shaft end (A) from the knuckle.
    Fig 8: Identifying Drive Shaft End
    G06875114Courtesy of HYUNDAI MOTOR CO.
  9. Loosen the strut mounting bolts and then remove the hub and knuckle assembly (A).

    Tightening torque: 

    137.2 ~ 156.9 N.m (14.0 ~ 16.0 Kgf.m, 101.2 ~ 115.7 lb.ft)

    Fig 9: Locating Strut Mounting Bolts
    G06875115Courtesy of HYUNDAI MOTOR CO.
    CAUTION: Be careful not to damage the boot and rotor teeth.
  1. Install in the reverse order of removal.