FixVault

Repair procedures: Removal

  1. Engine cover.

    (Refer to "ENGINE COVER ")

  2. Air cleaner assembly and air duct.

    (Refer to "AIR CLEANER ")

  3. Battery and battery tray.

    (Refer to "BATTERY ")

  4. Remove the ECM (Engine Control Module).

    (Refer to "ENGINE CONTROL MODULE (ECM) ")

  5. Remove the ground line after removing the bolt (A).
    Fig 1: Removing Ground Line
    G10255882Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Solenoid Valve And Inhibitor Switch Connectors
    G10255883Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable (C) after removing the nut (A) and the bolt (B).

    Tightening torque: 

    (A) 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)

    (B) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    Fig 3: Removing Control Cable
    G10255884Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 4: Removing Automatic Transaxle Fluid Cooler Hoses
    G10255885Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the wiring mounting bolt (A).
    Fig 5: Wiring Mounting Bolt
    G10255886Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the solenoid valve connector and inhibitor switch connector wiring mounting bracket (A).
    Fig 6: Solenoid Valve Connector And Inhibitor Switch Connector Wiring Mounting Bracket
    G10255887Courtesy of HYUNDAI MOTOR AMERICA
  11. Using the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S100/2S200, adapter No.: 09200-4X000), hold the engine and transaxle assembly safely.
    Fig 7: Holding Engine And Transaxle Assembly Safely Using Engine Support Fixture
    G10255888Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter motor mounting bolt (B-2ea).

    Tightening torque: 

    (A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 8: Automatic Transaxle And Starter Motor Mounting Bolts
    G10255889Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the automatic transaxle mounting support bracket bolt (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 9: Automatic Transaxle Mounting Support Bracket Bolt
    G10255890Courtesy of HYUNDAI MOTOR AMERICA
  14. Lift the vehicle with a jack.
  15. Remove the under cover (A).

    Tightening torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 10: Under Cover
    G10255891Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the roll stopper (C) after removing the bolt (A) and (B).
    Fig 11: Removing Roll Stopper
    G10255892Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the bracket (A).
    Fig 12: Removing Bracket
    G10255893Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the following.
    1. Drive shaft assembly.

      (Refer to "FRONT DRIVESHAFT ")

  19. Remove the dust cover (A).
    Fig 13: Removing Dust Cover
    G10255894Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the torque converter mounting bolt (A-4ea) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 14: Removing Torque Converter Mounting Bolts
    G10255895Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Lubricant should be supplied on thread of bolt before tightening.
  21. Remove the side cover (A).
    Fig 15: Removing Side Cover
    G10255896Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the automatic transaxle with a jack after removing the mounting bolt (A-2ea, B-2ea).

    Tightening torque: 

    (A) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    (B) 39.2 ~ 46.1 N.m (4.0 ~ 4.7 kgf.m, 28.9 ~ 34.0 lb-ft)

    Fig 16: Automatic Transaxle Mounting Bolts
    G10255897Courtesy of HYUNDAI MOTOR AMERICA