FixVault

Repair procedures: Replacement

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.
    Fig 1: Locating Front Wheel Nuts
    G09789662Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Be careful not to damage to the hub bolts when removing the front wheel and tire.
  3. Remove the brake caliper mounting bolts, and then hold the brake caliper assembly (A) with wire.

    Tightening torque: 

    80.0 ~ 100.0 N.m (8.0 ~ 10.0 kgf.m, 57.8 ~ 72.3 lb-ft)

    Fig 2: Locating Brake Caliper Mounting Bolts - Except Air Suspension Type
    G09789663Courtesy of HYUNDAI MOTOR AMERICA

    [Air Suspension Type] 

    Fig 3: Locating Brake Caliper Mounting Bolts - Except Air Suspension Type
    G09789664Courtesy of HYUNDAI MOTOR AMERICA
  4. Loosen the brake disc mount screw then remove the brake disc (A).

    Tightening torque: 

    4.9 ~ 5.8 N.m (0.5 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)

    Fig 4: Loosening Brake Disc Mount Screw
    G09789665Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the wheel speed sensor (A) from knuckle.
    Fig 5: Identifying Wheel Speed Sensor
    G09789666Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the tie rod end ball joint from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the ball joint (D) from knuckle (C) using the special tool (09568-4A000).

      Tightening torque: 

      88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.5 lb-ft)

      Fig 6: Identifying Tie Rod End Ball Joint, Split Pin And Castle Nut
      G09789667Courtesy of HYUNDAI MOTOR AMERICA
      Fig 7: Disconnecting Ball Joint From Knuckle Using Tool
      G09789668Courtesy of HYUNDAI MOTOR AMERICA

      Information 

      Apply a few drops of oil to the special tool. (Boot contact part)

  7. Loosen the tension arm mount nut (A), and then remove the tension arm (B).
    1. Remove the split pin (C).
    2. Remove the castle nut (D).
    3. Disconnect the ball joint (B) from knuckle (A) using the special tool. (09568-4A000)

      Tightening torque: 

      137.3 ~ 156.9 N.m (14.0 ~ 16.0 kgf.m, 101.2~115.7 lb-ft)

      Fig 8: Identifying Tension Arm Mount Nut, Split Pin And Castle Nut
      G09789669Courtesy of HYUNDAI MOTOR AMERICA
      Fig 9: Disconnecting Ball Joint From Knuckle Using Tool
      G09789670Courtesy of HYUNDAI MOTOR AMERICA
      NOTE: Be careful not to damage the boot and rotor teeth.
  8. Loosen the lateral mount nut.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the ball joint (C) from knuckle (D) using the special tool. (09568-4A000)

      Tightening torque: 

      90.0 ~ 110.0 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

      Fig 10: Identifying Lateral Mount Nut, Split Pin And Castle Nut
      G09789671Courtesy of HYUNDAI MOTOR AMERICA
      Fig 11: Disconnecting Ball Joint From Knuckle Using Tool
      G09789672Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the hub and knucke assembly (C).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the ball joint from knuckle using the special tool (09568-4A000).

      Tightening torque: 

      35.0 ~ 45.0 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~ 32.5 lb-ft)

      Fig 12: Identifying Hub And Knuckle Assembly, Split Pin And Castle Nut
      G09789673Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the hub assembly (B) from knuckle assembly.

    Tightening torque: 

    80.0 ~ 100.0 N.m (8.0 ~ 10.0 kgf.m, 57.8 ~ 72.3 lb-ft)

    Fig 13: Locating Hub Assembly Bolts
    G09789674Courtesy of HYUNDAI MOTOR AMERICA
  11. Loosen the dust cover mount bolts and then remove the dust cover (B) from knuckle (A).

    Tightening torque: 

    7.0 ~ 11.0 N.m (0.7 ~ 1.1 kgf.m, 5.0 ~ 7.9 lb-ft)

    Fig 14: Locating Dust Cover Mount Bolts
    G09789675Courtesy of HYUNDAI MOTOR AMERICA
  12. Installation is the reverse order of removal.