FixVault

Repair Procedures: Removal

  1. Remove the engine cover.

    (Refer to "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.
  3. Remove the battery and battery tray.

    (Refer to BATTERY )

  4. Remove the ground line after removing the bolt (A).

    Tightening torque: 

    1. 10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.1 ~ 10.1 lb-ft)
      Fig 1: Identifying Ground Line Bolt
      G09798796Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Identifying Solenoid Valve And Inhibitor Switch Connectors
    G09798797Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the control cable (C) after removing the nut (A) and the bolt (B).

    Tightening torque: 

    1. 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
    2. 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~15.9 lb-ft)
      Fig 3: Identifying Control Cable, Nut And Bolt
      G09798798Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the clip (A) from the automatic transaxle.
    Fig 4: Disconnecting Clip From Automatic Transaxle
    G09798799Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the wiring mounting bracket bolt (A).
    Fig 5: Identifying Wiring Mounting Bracket Bolt
    G09798800Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 6: Identifying Hose And Automatic Transaxle Fluid Cooler Hose Clamp
    G09798801Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the automatic transaxle upper mounting bolt (A-2 each) and the starter motor mounting bolt (B-2 each).

    Tightening torque: 

    1. 42.2 ~ 54.0 N.m (4.3 ~5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 49.0 ~ 63.7 N.m (5.0 ~6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
      Fig 7: Identifying Automatic Transaxle Upper And Starter Motor Mounting Bolt
      G09798802Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the cowl top cover and wiper motor.

    (Refer to WINDSHIELD WIPER & WASHER SYSTEM article)

  12. Remove the cowl complete assembly panel (A).
    Fig 8: Identifying Cowl Complete Assembly Panel
    G09798803Courtesy of HYUNDAI MOTOR AMERICA
  13. After loosening the mounting clips (A), then disconnect the fender side cover (B).
    Fig 9: Identifying Mounting Clips And Fender Side Cover
    G09798804Courtesy of HYUNDAI MOTOR AMERICA
  14. Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.
    Fig 10: Holding Engine And Transaxle Assembly
    G09798805Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the mounting bracket cover (A).
    Fig 11: Identifying Mounting Bracket Cover
    G09798806Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the automatic transaxle mounting bracket bolt (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 12: Identifying Automatic Transaxle Mounting Bracket Bolt
    G09798807Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the automatic transaxle mounting support bracket (A).

    Tightening torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 13: Identifying Automatic Transaxle Mounting Support Bracket
    G09798808Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the under cover (A).

    Tightening torque: 

    19.6 ~ 24.5 N.m (2.0 ~ 2.5 kgf.m, 14.5 ~ 18.1 lb-ft)

    Fig 14: Identifying Under Cover
    G09798809Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the side cover (A).
    Fig 15: Identifying Side Cover
    G09798810Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the air guard (A) after removing the bolts.
    Fig 16: Identifying Air Guard
    G09798811Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the following items;

    2WD 

    1. Drive shaft assembly.

      (Refer to DRIVESHAFT ASSEMBLY article)

    2. Remove the roll rod support bracket (C) after removing bolt (A, B).

    Tightening torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 107.9 ~ 127.5 N.m (11 ~ 13 kgf.m, 79.6 ~ 94.1 lb-ft)
      Fig 17: Identifying Roll Rod Support Bracket And Bolt
      G09798812Courtesy of HYUNDAI MOTOR AMERICA

    4WD 

    1. Sub frame assembly.

      (Refer to FRONT CROSSMEMBER )

    2. Drive shaft assembly.

      (Refer to DRIVESHAFT ASSEMBLY article)

    3. Transfer assembly.

      (Refer to TRANSFER ASSEMBLY article)

  22. Remove the dust cover (A).

    Tightening torque: 

    42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    Fig 18: Identifying Dust Cover
    G09798813Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the torque converter mounting bolt (A-4 each) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 19: Identifying Torque Converter Mounting Bolt
    G09798814Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the automatic transaxle with a jack after removing the mounting bolt (A-1 each, B-3 each).

    Tightening torque: 

    1. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
      Fig 20: Identifying Automatic Transaxle Mounting Bolt
      G09798815Courtesy of HYUNDAI MOTOR AMERICA