FixVault

Repair Procedures: Removal

  1. Remove the engine cover.

    (Refer to "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to AIR CLEANER )

  3. Remove the battery and battery tray.

    (Refer to BATTERY )

  4. Disconnect the inhibitor switch connect (A) and solenoid valve connector (B).
    Fig 1: Disconnecting Inhibitor Switch Connect And Solenoid Valve Connector
    G09802428Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the shift cable (B) after removing the nut (C) and the bolt (A).

    Tightening torque: 

    (A) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    (C) 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 2: Identifying Shift Cable, Nut And Bolt
    G09802429Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the ground line after removing the bolt (A).

    Tightening torque: 

    (A) 10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.1 ~ 10.1 lb-ft)

    Fig 3: Identifying Ground Line Bolt
    G09802430Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the clip (A) from the automatic transaxle.
    Fig 4: Identifying Automatic Transaxle Clip
    G09802431Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the cowl top cover and wiper motor.

    (Refer to WINDSHIELD WIPER & WASHER SYSTEM article)

  9. Remove the cowl complete assembly panel (A).
    Fig 5: Identifying Cowl Complete Assembly Panel
    G09802432Courtesy of HYUNDAI MOTOR AMERICA
  10. After loosening the mounting clips (A), then disconnect the fender side cover (B).
    Fig 6: Identifying Fender Side Cover And Mounting Clips
    G09802433Courtesy of HYUNDAI MOTOR AMERICA
  11. Assembled the engine support fixture (A). Refer to Fig 7.
    Fig 7: Identifying Engine Support Fixture
    G09802434Courtesy of HYUNDAI MOTOR AMERICA
  12. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    Fig 8: Holding Engine And Transaxle Assembly Using Engine Support Fixture
    G09802435Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the automatic transaxle upper mounting bolt (A-2 each) and the starter motor mounting bolt (B-2 each).

    Tightening torque: 

    (A), (B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 9: Identifying Automatic Transaxle Upper Mounting Bolt And Starter Motor Mounting Bolt
    G09802436Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the mounting bracket cover (A).
    Fig 10: Identifying Mounting Bracket Cover
    G09802437Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the automatic transaxle mounting bracket bolt (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 11: Identifying Automatic Transaxle Mounting Bracket Bolt
    G09802438Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the automatic transaxle mounting support bracket (A).

    Tightening torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 12: Identifying Automatic Transaxle Mounting Support Bracket
    G09802439Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the under cover (A).

    Tightening torque: 

    19.6 ~ 24.5 N.m (2.0 ~ 2.5 kgf.m, 14.5 ~ 18.1 lb-ft)

    Fig 13: Identifying Under Cover
    G09802440Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the side cover (A).

    Tightening torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 14: Identifying Side Cover
    G09802441Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the following items;

    2WD 

    1. Sub frame assembly.

      (Refer to FRONT CROSSMEMBER )

    2. Drive shaft assembly.

      (Refer to DRIVESHAFT ASSEMBLY article)

    4WD 

    1. Sub frame assembly.

      (Refer to FRONT CROSSMEMBER )

    2. Drive shaft assembly.

      (Refer to DRIVESHAFT ASSEMBLY article)

    3. Transfer assembly.

      (Refer to TRANSFER ASSEMBLY article)

  20. Remove the dust cover (A).
    Fig 15: Identifying Dust Cover
    G09802442Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the torque converter mounting bolt (A) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 16: Identifying Torque Converter Mounting Bolt
    G09802443Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the automatic transaxle with a jack after removing the mounting bolt (A-4 each, B-2 each).

    Tightening torque: 

    (A) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    (B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 17: Identifying Automatic Transaxle Mounting Bolts
    G09802444Courtesy of HYUNDAI MOTOR AMERICA