FixVault

Repair Procedures: Removal

  1. Engine cover.

    (Refer to: Engine Mechanical System - "ENGINE COVER ").

  2. Air cleaner assembly and air duct.

    (Refer to: Engine Mechanical System - "AIR CLEANER ").

  3. Battery and battery tray.

    (Refer to: Engine Electrical System - "BATTERY ").

  4. Remove the ECM (Engine Control Module).

    (Refer to: Fuel System - "ENGINE CONTROL MODULE (ECM) ").

  5. Remove the ground line after removing the bolt (A).
    Fig 1: Removing Ground Line Bolt
    G10750148Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Solenoid Valve Connector And Inhibitor Switch Connector
    G10750149Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable (C) after removing the nut (A) and the bolt (B).

    Tightening Torque: 

    1. 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)
    2. 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)
      Fig 3: Removing Control Cable Nut And Bolt
      G10750150Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 4: Removing Automatic Transaxle Fluid Cooler Hose Clamp
    G10750151Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the wiring mounting bolt (A).
    Fig 5: Removing Wiring Mounting Bolt
    G10750152Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the solenoid valve connector and inhibitor switch connector wiring mounting bracket (A) and (B).

    Tightening Torque: 

    Bolt (A)  : 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Bolt (B)  : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    Fig 6: Removing Solenoid Valve Connector And Inhibitor Switch Connector Wiring Mounting Bracket
    G10750153Courtesy of HYUNDAI MOTOR AMERICA
  11. Using the Engine support fixture (Beam No.: 09200-38001 or 09200-3N000, Supporter No.:09200-2S100/2S200, Adapter No.: 09200-4X000), hold the Engine and transaxle assembly safely.
    Fig 7: Holding Engine And Transaxle Assembly
    G10750154Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the automatic transaxle upper mounting bolt (A-2EA) and the starter motor mounting bolt (B-2EA).

    Tightening Torque: 

    (A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 8: Automatic Transaxle Upper Mounting & Starter Motor Mounting Bolts
    G10750155Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the automatic transaxle mounting bracket cover (A).
    Fig 9: Identifying Automatic Transaxle Mounting Bracket Cover
    G10750156Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the automatic transaxle mounting bracket bolts (A).

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 10: Automatic Transaxle Mounting Bracket Bolts Location
    G10750157Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the automatic transaxle mounting support bracket (A).

    Tightening Torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 11: Identifying Automatic Transaxle Mounting Support Bracket
    G10750158Courtesy of HYUNDAI MOTOR AMERICA
  16. Lift the vehicle with a jack.
  17. Remove the under cover (A).

    Tightening Torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 12: Identifying Under Cover
    G10750159Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the roll rod bracket (A).

    Tightening Torque: 

    Nut (B)  : 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

    Bolts (C)  : 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 13: Removing Roll Rod Bracket
    G10750160Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the air guide bracket (A).

    Tightening Torque: 

    8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

    Fig 14: Removing Air Guide Bracket
    G10750161Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the following parts.
    1. Drive shaft assembly.

      (Refer to: Driveshaft and Axle - "FRONT DRIVESHAFT ").

  21. Remove the dust cover (A).

    Tightening Torque: 

    42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    Fig 15: Identifying Dust Cover
    G10750162Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the torque converter mounting bolt (A-4EA) with rotating the crankshaft.

    Tightening Torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 16: Torque Converter Mounting Bolt Location
    G10750163Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Lubricant should be applied on thread of bolt before tightening.
  23. Remove the heat protector (A).

    Tightening Torque: 

    19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

    Fig 17: Identifying Heat Protector
    G10750164Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the automatic transaxle with a jack after removing the mounting bolt (A-1EA, B-3EA).

    Tightening Torque: 

    1. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
      Fig 18: Automatic Transaxle With Mounting Bolts Location
      G10750165Courtesy of HYUNDAI MOTOR AMERICA