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Repair Procedures: Installation

WARNING: This page is about a different car, the 2016 Hyundai Veloster. However, it is still accessible from the selected car via links, so may be relevant.
  1. Pre-Tighten the Bracket Fixing Bolt (A) in the Dash Panel.
    Fig 1: Bracket Fixing Bolt
    G10605093Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the Brake Booster and Brake Pedal Member Fixing Nuts (A) securely.

    Tightening Torque: 

    18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    Fig 2: Brake Booster And Brake Pedal Member Fixing Nuts
    G10605094Courtesy of HYUNDAI MOTOR AMERICA
  3. Tighten the Bolt (A) securely in the Dash Panel.

    Tightening Torque: 

    18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    Fig 3: Dash Panel Bolt
    G10605095Courtesy of HYUNDAI MOTOR AMERICA
  4. Install the Snap Pin (A) and Clevis Pin (B).
    Fig 4: Snap Pin And Clevis Pin
    G10605096Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Before installing the Pin, apply the Grease to the Clevis Pin.
    • Use a new Snap Pin whenever installing.
  5. Install the Stop Lamp Switch securely.
  6. Confirm the gap between stop lamp switch and bracket.

    7. Stop lamp clearance :  1.0 ~ 2.0 mm (0.04 ~ 0.08 in.)

    Fig 5: Confirm The Gap Between Stop Lamp Switch And Bracket
    G00568919Courtesy of HYUNDAI MOTOR AMERICA
  7. Connect the Stop Lamp Switch Connector (A).
    Fig 6: Stop Lamp Switch Connector
    G10605097Courtesy of HYUNDAI MOTOR AMERICA
  8. Adjust the Brake Pedal Height and Free Play.
  9. Check the Brake Pedal Operation after installing the Brake Pedal.
  10. Install the Crash Pad Lower Panel.
  11. Reconnect the Negative (-) Battery Cable.
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