FixVault

Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Dowel Pin of Crankshaft should be positioned at 3° in relation to the Vertical Center Line.
    Fig 1: Crankshaft Dowel Pin Installation Position
    G10604114Courtesy of HYUNDAI MOTOR AMERICA
  2. Align the TDC Marks (A) of the CVVT Sprockets with the Upper Surface of the Cylinder Head to make No. 1 Cylinder be positioned at TDC.
    Fig 2: TDC Marks On CVVT Sprockets
    G10604115Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the new O-Rings (A).
    Fig 3: Identifying O-Rings
    G10604116Courtesy of HYUNDAI MOTOR AMERICA
  4. Install the Timing Chain Guide (A) and the Timing Chain (B).

    Tightening Torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 4: Timing Chain Guide And Timing Chain
    G10604117Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing a Timing Chain, align the Timing Marks on the Sprockets with paint marks of the chain.
    • Order: Crankshaft Sprocket → Timing Chain Guide → Intake CVVT Sprocket → Exhaust CVVT Sprocket.
  5. Install the Chain Tensioner Arm (A).

    Tightening Torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 5: Chain Tensioner Arm
    G10604118Courtesy of HYUNDAI MOTOR AMERICA
  6. Install the Hydraulic Tensioner (A) and remove the Pin (B).

    Tightening Torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 6: Hydraulic Tensioner And Pin
    G10604119Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Recheck the Top Dead Center (TDC) Marks on the Crankshaft and Camshaft.
  7. Install the Timing Chain Cover.