Repair Procedures: Disassembly

Disconnect the negative cable from the battery.
Remove the front right tire (A) from front hub.
Tightening torque:

88.2~107.8 N.m (9.0~11.0 kgf.m, 65.0~79.5 lb-ft)

Fig 1: Wheel And Tire
Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover (A).

Fig 2: Under Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the side cover (A).

Fig 3: Side Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the wheel house (A).

Fig 4: Wheel Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the center bolt (A) while holding the disc & hub assembly with a commercially available disc & hub assembly bolt remover; Special tool number 09977-29000.
Tightening torque:

8.8~13.7 N.m (0.9~1.4 kgf.m, 6.5~10.1 lb ft)

Fig 5: Holding Disc And Hub Assembly
Courtesy of HYUNDAI MOTOR AMERICA
Loosen the disc & hub assembly mounting screws (A) and then remove the disc & hub assembly (B).
Tightening torque:

4.9~6.9 N.m (0.5~0.71 kgf.m, 3.6~5.1 lb ft)

Fig 6: Disc And Hub Assembly Mounting Screws
Courtesy of HYUNDAI MOTOR AMERICA

Fig 7: Disc And Hub Assembly
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive belt.
(Refer to "DRIVE BELT ")
Remove retainer ring (A) with retainer ring pliers and then remove the pulley (B).

Fig 8: Retainer Ring And Pulley
Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- Be careful not to damage the pulley (B) and compressor during removal/installation.
- Once retainer ring (A) is removed, replace it with a new one.
Reassemble the compressor clutch in the reverse order of disassembly, and note these items:
1. Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
2. Install new retainer rings, and make sure they are fully seated in the groove.
3. Make sure that the pulley turns smoothly after its reassembled.