Repair Procedures: Removal
- Remove the following parts.
- Engine cover
(Refer to: Engine Mechanical System - "ENGINE COVER ").
- Air cleaner assembly and air duct.
(Refer to: Engine Mechanical System - "AIR CLEANER ").
- Battery and battery tray.
(Refer to Engine Electrical System - "BATTERY ").
- Engine cover
- Disconnect the speed sensor connector (A) and back up lamp switch (B).
- Disconnect the neutral switch connector (A). (1.8 MPI)
- Remove the ground (A).
- Remove the clutch tube bracket bolt (A).
- Remove the wiring bracket (A).
- Remove the control cable.
- Remove the pin (A) and washer (B).
- Remove the bracket mounting bolts (C).
- Remove the transaxle upper mounting bolt (B-2EA) and the start motor mounting bolt (A-2EA).
Tightening Torque:
- 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
- 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
- Remove the cowl top cover.
(Refer to: Body - "COWL TOP COVER ").
- Using the SST (support SST No.: 09200-2S100/2S200, beam SST No.: 09200-38001 or 3N000, adapter SST No.: 09200-4X000), hold the engine and transaxle assembly safely.
- Remove the cover (A).
- Remove the transaxle mounting bracket bolts (A).
Tightening Torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
- Remove the transaxle support bracket (A).
Tightening Torque:
58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)
- Remove the under cover (A).
- Remove the drive shaft assembly.
(Refer to: Driveshaft and axle - "FRONT DRIVESHAFT ").
- Remove the bracket (A).
- Remove the drive shaft cover (A).
- Remove the clutch release cylinder assembly (B) after removing the nuts (A).
Tightening Torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
- Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening Torque:
- 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
- 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
- Remove the mounting bolts (A-3EA, B-2EA) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.
Tightening Torque:
- 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
- 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.