FixVault

Repair procedures: Removal

  1. Set No. 1 cylinder to TDC/compression.
    1. Turn the crankshaft pulley clockwise and align its groove with the timing mark "T" of the lower timing chain cover.
      Fig 1: Aligning Timing Marks Of Crankshaft Pulley And Lower Timing Chain Cover
      G10574349Courtesy of HYUNDAI MOTOR AMERICA
    2. Check that the mark of the camshaft timing sprockets are in straight line on the cylinder head surface as shown in the illustration below. If not, turn the crankshaft clockwise one revolution (360°).
      Fig 2: Camshaft Timing Marks Alignment
      G10574350Courtesy of HYUNDAI MOTOR AMERICA
      NOTE: Do not rotate engine counterclockwise.
  2. Remove the timing chain cover.

    (Refer to "TIMING CHAIN COVER ")

    CAUTION: Be careful not to damage the contact surfaces of cylinder block, cylinder head and timing chain cover.
    NOTE: Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the chain for TDC (Top Dead Center) can be erased.
    Fig 3: Timing Chain Alignment Marks (1 Of 4)
    G10574351Courtesy of HYUNDAI MOTOR AMERICA
    Fig 4: Timing Chain Alignment Marks (2 Of 4)
    G10574352Courtesy of HYUNDAI MOTOR AMERICA
    Fig 5: Timing Chain Alignment Marks (3 Of 4)
    G10574353Courtesy of HYUNDAI MOTOR AMERICA
    Fig 6: Timing Chain Alignment Marks (4 Of 4)
    G10574354Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the oil pump chain cover (A).
    Fig 7: Oil Pump Chain Cover
    G10574355Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the oil pump chain tensioner assembly (A).
    Fig 8: Oil Pump Chain Tensioner Assembly
    G10574356Courtesy of HYUNDAI MOTOR AMERICA
  5. Release the ratchet by pulling the link down using a thin rod. Compress the piston and then insert a stopper pin into the hole on the ratchet to hold the compressed piston.
    Fig 9: Releasing Ratchet
    G10574357Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the RH timing chain cam to cam guide (A).
    Fig 10: RH Timing Chain Cam to Cam Guide
    G10574358Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the RH timing chain auto tensioner (A) and the RH timing chain tensioner arm (B).
    Fig 11: RH Timing Chain Auto Tensioner And RH Timing Chain Tensioner Arm
    G10574359Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the RH timing chain guide (A).
    Fig 12: Removing RH Timing Chain Guide
    G10574360Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the RH timing chain (A).
    Fig 13: RH Timing Chain
    G10574361Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the crankshaft sprocket (A) (RH camshaft drive).
    Fig 14: Crankshaft Sprocket
    G10574362Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the oil pump chain sprocket (A) and oil pump chain (B).
    Fig 15: Oil Pump Chain And Sprocket
    G10574363Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the crankshaft sprocket (A) (Oil pump drive).
    Fig 16: Crankshaft Sprocket
    G10574364Courtesy of HYUNDAI MOTOR AMERICA
  13. Release the ratchet by pulling the link down using a thin rod. Compress the piston and then insert a stopper pin into the hole on the ratchet to hold the compressed piston.
    Fig 17: Releasing Ratchet
    G10574365Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the LH timing chain cam to cam guide (A).
    Fig 18: LH Timing Chain Cam To Cam Guide
    G10574366Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the LH timing chain auto tensioner (A) and LH timing chain tensioner arm (B).
    Fig 19: LH Timing Chain Auto Tensioner And Arm
    G10574367Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the LH timing chain guide (A).
    Fig 20: LH Timing Chain Guide
    G10574368Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the LH timing chain (A).
    Fig 21: LH Timing Chain
    G10574369Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the crankshaft sprocket (A). (LH camshaft drive).
    Fig 22: Crankshaft Sprocket
    G10574370Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the tensioner adapter assembly (A).
    Fig 23: Tensioner Adapter Assembly
    G10574371Courtesy of HYUNDAI MOTOR AMERICA