FixVault

Repair procedures: Removal

  1. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

    NOTE:
    • Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
    Fig 1: Wheel And Tire
    G10575510Courtesy of HYUNDAI MOTOR AMERICA
  2. Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.8 lb-ft)

    Fig 2: Front Strut Assembly And Stabilizer Link
    G10575511Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the sprit pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.

    Tightening torque: 

    23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 17.4 ~ 24.6 lb-ft)

    Fig 3: Tie-Rod End, Sprit Pin And Castle Nut
    G10575512Courtesy of HYUNDAI MOTOR AMERICA
  4. Loosen the bolt & nut and then remove the lower arm (A).

    Tightening torque: 

    98.1 ~ 117.7 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.8 lb-ft)

    Fig 4: Lower Arm, Bolt And Nut
    G10575513Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque: 

    32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

    NOTE:
    • Keep the neutral-range to prevent the damage of the clock spring inner cable when you handle the steering wheel.
    • Do not use the bolt again.
    Fig 5: Universal Joint Assembly And Bolt
    G10575514Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the under cover.

    (Refer to "ENGINE ROOM UNDER COVER ")

  7. Remove the roll rod stopper bolt (A).

    Tightening torque: 

    107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

    Fig 6: Roll Rod Stopper And Bolt
    G10575515Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the muffler rubber hanger (A).
    Fig 7: Muffler Rubber Hanger
    G10575516Courtesy of HYUNDAI MOTOR AMERICA
  9. Loosen the bolts & nuts and then remove the sub frame.

    Tightening torque 

    Bolts: 

    (A) 44.1 ~ 58.8 N.m (4.5 ~ 6.0 kgf.m, 32.5 ~ 43.4 lb-ft)

    (B) 98.1 ~ 117.7 N.m (10.0 ~12.0 kgf.m, 72.3 ~ 86.8 lb-ft)

    Nuts: 

    (C) 44.1 ~ 58.8 N.m (4.5 ~ 6.0 kgf.m, 32.5 ~ 43.4 lb-ft)

    (D) 156.9 ~ 176.5 N.m (16.0 ~ 18.0 kgf.m, 115.7 ~ 130.2 lb-ft)

    Fig 8: Sub Frame Bolts And Nuts
    G10575517Courtesy of HYUNDAI MOTOR AMERICA
  10. Loosen the bolt (A-4ea) and then remove the stabilizer bar (B) from the sub frame.

    Tightening torque: 

    49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 9: Stabilizer Bar And Bolts
    G10575518Courtesy of HYUNDAI MOTOR AMERICA
  11. Loosen the bolt and then remove the protector (A).

    Tightening torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 10: Protector
    G10575519Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the steering gearbox (B) from the cross member by loosening the mounting bolt (A-4ea).

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

    Fig 11: Steering Gearbox And Mounting Bolts
    G10575520Courtesy of HYUNDAI MOTOR AMERICA
  13. Loosen the nut (A-2ea) and then remove the sub frame damper (B).

    Tightening torque: 

    39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

    Fig 12: Sub Frame Damper And Nuts
    G10575521Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the front lower arm.

    (Refer to "FRONT LOWER ARM ")

  15. Loosen the bolt (A-2ea) and then remove the roll rod stopper (B) from the sub frame (C).

    Tightening torque: 

    49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 13: Roll Rod Stopper And Mounting Bolts
    G10575522Courtesy of HYUNDAI MOTOR AMERICA
    Fig 14: Sub Frame
    G10575523Courtesy of HYUNDAI MOTOR AMERICA
  16. Installation is the reverse of removal.
  17. Check the front alignment.

    (Refer to "FRONT ALIGNMENT ")