FixVault

Repair Procedures: Removal

  1. Remove the Engine Cover. (Refer to Engine Mechanical System - "ENGINE COVER ")
  2. Remove the Air Cleaner Assembly and Air Duct. (Refer to Engine Mechanical System - " AIR CLEANER 2.0L ")
  3. Remove the Battery and Battery Tray. (Refer to Engine Electrical System - "BATTERY ")
  4. Remove the ground line after removing the bolt (A).
    Fig 1: Removing Ground Line Bolt
    G11643827Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the solenoid valve connector (B) and inhibitor switch connector (A).
    Fig 2: Locating Solenoid Valve Connector And Inhibitor Switch Connector
    G11643828Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the control cable (B) after removing the nut (C) and the bolt (A).

    Tightening Torque: 

    (A) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    (C) 9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

    Fig 3: Removing Control Cable Nut And Bolt
    G11643829Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the fixing Clips (A) and (B) of wiring.
    Fig 4: Locating Wiring Fixing Clips
    G11643830Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the fixing clips (A) of wiring.
    Fig 5: Locating Wiring Fixing Clips
    G11643831Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the coolant hose (B) after removing the automatic transaxle coolant hose clamp (A).
    Fig 6: Locating Automatic Transaxle Coolant Hose Clamp
    G11643832Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the coolant pipe mounting bolts (A).
  11. Remove the coolant pipe (B).

    Tightening Torque: 

    (A) 8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

    Fig 7: Locating Coolant Pipe Mounting Bolts (1 Of 2)
    G11643833Courtesy of HYUNDAI MOTOR AMERICA
    Fig 8: Locating Coolant Pipe Mounting Bolts (2 Of 2)
    G11643834Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Carefully install the clamp not to damage the hose.
    • Install the clamp in a correct direction not to be interfered with other parts.
    • After the installation, start the engine and then check if there are any leakages from the hose.
  12. Remove the fender apron cover (A) on both sides.
    Fig 9: Removing Fender Apron Cover On Both Sides
    G11643835Courtesy of HYUNDAI MOTOR AMERICA
  13. Assemble the Engine Support Fixture (Beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000). (Refer to SPECIAL SERVICE TOOLS - "Engine Support Fixture Assembly" Image below).
  14. Using the Engine Support Fixture (A), hold the engine and transaxle assembly safely.
    Fig 10: Holding Engine And Transaxle Assembly
    G11643836Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter mounting bolt (B-2ea).

    Tightening Torque: 

    (A) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    (B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 11: Locating Automatic Transaxle Upper Mounting Bolt
    G11643837Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the mud guard. (Refer to Body - "BODY SIDE MOLDING ")
  17. Remove the automatic transaxle mounting bracket cover (A).
    Fig 12: Locating Automatic Transaxle Mounting Bracket Cover
    G11643838Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the automatic transaxle support bracket mounting bolts (A).

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 13: Locating Automatic Transaxle Support Bracket Mounting Bolts
    G11643839Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the automatic transaxle support bracket (A).

    Tightening Torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 14: Locating Automatic Transaxle Support Bracket
    G11643840Courtesy of HYUNDAI MOTOR AMERICA
  20. Lift the vehicle with a jack.
  21. Remove the under cover. (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
  22. Remove the drive shaft assembly. (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")
  23. In case of 4WD vehicle, remove the transfer assembly. (Refer to 4 Wheel Drive System - "TRANSFER ASSEMBLY ")
  24. Remove the roll road support bracket (A).

    Tightening Torque: 

    49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

    Fig 15: Locating Roll Road Support Bracket
    G11643841Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the transfer assembly. (Refer to 4 Wheel Drive System - "TRANSFER ASSEMBLY ")
  26. Remove the heater protector (C) after removing the bolt (A) and (B).

    Tightening Torque: 

    (A) 11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)

    (B) 21.6 ~ 25.5 N.m (2.2 ~ 2.6 kgf.m, 15.9 ~ 18.8 lb-ft)

    Fig 16: Locating Heater Protector And Bolt
    G11643842Courtesy of HYUNDAI MOTOR AMERICA
  27. Remove the dust cover (A).

    Tightening Torque: 

    42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    Fig 17: Locating Dust Cover
    G11643843Courtesy of HYUNDAI MOTOR AMERICA
  28. Remove the torque converter mounting bolts (A) with rotating the crankshaft.
    Fig 18: Locating Torque Converter Mounting Bolts
    G11643844Courtesy of HYUNDAI MOTOR AMERICA
  29. Remove the automatic transaxle with a jack after removing the mounting bolts (A, B).

    Tightening Torque: 

    (A) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    (B) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    Fig 19: Locating Automatic Transaxle With Mounting Bolts (1 Of 2)
    G11643845Courtesy of HYUNDAI MOTOR AMERICA
    Fig 20: Locating Automatic Transaxle With Mounting Bolts (2 Of 2)
    G11643846Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage other system or parts near by when removing the transaxle assembly.