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Home › Hyundai › 2016 › Veloster Base, Automatic DCT Trans › Repair and Diagnosis › Drivelines & Axles › Axle Shafts › Driveshaft Assembly › Front Driveshaft › Repair Procedures › Reassembly

Repair Procedures: Reassembly

  1. Wrap Tape around the Driveshaft Spline (TJ) to prevent damage to the Boots.
  2. Assemble the Transaxle Side Joint Boot and Bands.
  3. Using the Alignment Marks (D), made during disassembly as a guide, install the Spider Assembly (A) and Snap Ring (B) on the Driveshaft Splines (C).
    Fig 1: Alignment Marks On Spider Assembly (1 Of 2)
    G10604790Courtesy of HYUNDAI MOTOR AMERICA
    Fig 2: Alignment Marks On Spider Assembly, Snap Ring And Driveshaft Splines (2 Of 2)
    G10604791Courtesy of HYUNDAI MOTOR AMERICA
  4. Add Specified Grease to the Joint Boot as much as it was wiped away at inspection.
  5. Install the both Boot Band.
  6. To control the air in the TJ Boot, keep the specified distance between the Boot Bands when they are tightened.
    Engine TM Distance (L) mm (in.)
    LH RH
    Gamma 1.6 GDI MT 546.1 (21.5000) 826.4 (32.5354)
    DCT 493.3 (20.5984) 878.8 (32.0866)
    Gamma 1.6 T-GDI MT 530.8 (20.8976) 518.0 (20.3937)
    AT 522.1 (20.5551) 537.8 (21.1732)
  7. Using the SST (09495-3K000), secure the TJ Boot Band.
    Fig 3: Securing TJ Boot Band Using SST
    G10604792Courtesy of HYUNDAI MOTOR AMERICA
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