FixVault

Removal And Installation

  1. Drain the coolant.

    (Refer to Cooling System - "COOLANT ")

  2. Remove the air cleaner assembly.

    (Refer to Intake And Exhaust System - "Air Cleaner ")

  3. Disconnect the engine wiring connectors and harness protector on the surge tank.

    (Refer to Fuel System - "ENGINE CONTROL SYSTEM " )

  4. Disconnect the PCSV hose (A), and the throttle body water hoses (B).
    Fig 1: Disconnecting PCSV Hose And Throttle Body Water Hoses
    G12087056Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the PCV hose (A), and then remove the surge tank stay (B).

    Tightening torque: 

    27.5 ~ 31.4 N.m (2.8 ~ 3.2 kgf.m, 20.3 ~ 23.1 lb-ft)

    Fig 2: Disconnecting PCV Hose
    G12087057Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the surge tank (A).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 3: Removing Surge Tank
    G12087058Courtesy of HYUNDAI MOTOR AMERICA
  7. Installation is in the reverse order of removal.