FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Turn the ignition switch OFF, and then remove battery (-) terminal.
  3. Disconnect the fuel feed tube quick-connector (A).
    Fig 1: Locating Fuel Feed Tube Quick-Connector
    G12020868Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Open the clamp cover (B) before disconnecting the quick connector. (If the clip is applied)
    Fig 2: Opening Clamp Cover
    G12020869Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • When removing the quick-connector with the clip removing tool (A), be careful not to damage the plastic clip (B).
    • If the clip is damaged, fuel line leak can be occurred due to a bad connection.
    Fig 3: Locating Clip Removing Tool And Plastic Clip
    G12020870Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the vapor hose (A) which is connected from the PCSV.
    Fig 4: Locating Vapor Hose
    G12020871Courtesy of HYUNDAI MOTOR AMERICA
  5. Lift the vehicle.
  6. Remove the fuel tank.

    (Refer to - "FUEL TANK ")

  7. Remove the vapor tube and low fuel line fixing clips (A) by using a common driver.
    Fig 5: Locating Vapor Tube And Low Fuel Line Fixing Clips (1 Of 2)
    G12020872Courtesy of HYUNDAI MOTOR AMERICA
    Fig 6: Locating Vapor Tube And Low Fuel Line Fixing Clips (2 Of 2)
    G12020873Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the fuel line (A) after loosening the mounting bolts and brackets.
    Fig 7: Removing Fuel Line Mounting Bolts And Brackets
    G12020874Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the fuel line (A).
    Fig 8: Locating Fuel Line
    G12020875Courtesy of HYUNDAI MOTOR AMERICA