FixVault

Repair Procedures: Removal

  1. Remove the engine cover.

    (Refer to Engine Mechanical System - "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  3. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  4. Disconnect the solenoid valve connector (B) and the inhibitor switch connector (A).
    Fig 1: Disconnecting Solenoid Valve Connector And Inhibitor Switch Connector
    G12025132Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove fixing clips (A) of the wiring.
    Fig 2: Removing Wiring Fixing Clips
    G12025133Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove fixing clips (A) of the wiring.
    Fig 3: Removing Wiring Fixing Clips
    G12025134Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable (C) after removing nuts (A) and bolts (B).

    Tightening torque 

    (B): 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    (A): 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)

    Fig 4: Removing Control Cable
    G12025135Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the ground line after removing bolts (A).
    Fig 5: Removing Ground Line
    G12025136Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the ATF hose (A) from the heater pipe.
  10. Remove bolts (B) and (C).
  11. Disconnect the heater pipe (D).
    Fig 6: Disconnecting ATF Hoses From Heater Pipe (1 Of 2)
    G12025137Courtesy of HYUNDAI MOTOR AMERICA
    Fig 7: Disconnecting ATF Hoses From Heater Pipe (2 Of 2)
    G12025138Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Carefully install the clamp not to damage the hose.
    • Install the clamp in a correct direction not to be interfered with other parts.
    • After the installation, start the engine and then check if there are any leakages from the hose.
  12. Remove the cowl top cover.

    (Refer to Body - "COWL TOP COVER ")

  13. Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000, adapter No.: 09200-2W000).

    (Refer to - "Special Service Tools ")

  14. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    Fig 8: Holding Engine And Transaxle Assembly Safely
    G12025139Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove upper mounting bolts (A-2 ea) of the automatic transaxle and mounting bolts (B-2 ea) of the starter.

    Tightening torque 

    1. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    Fig 9: Removing Upper Mounting Bolts And Starter Bolts
    G12025140Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the automatic transaxle mounting bracket cover (A).
    Fig 10: Removing Automatic Transaxle Mounting Bracket Cover
    G12025141Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove mounting bolts (A) of the automatic transaxle support bracket.

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 11: Removing Mounting Bolts Of Automatic Transaxle Support Bracket
    G12025142Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the automatic transaxle support bracket (A).

    Tightening torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 12: Removing Automatic Transaxle Support Bracket
    G12025143Courtesy of HYUNDAI MOTOR AMERICA
  19. Lift the vehicle with a jack.
  20. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  21. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  22. Remove the heater protector (C) after removing bolts (A) and (B).

    Tightening torque 

    1. 11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)
    2. 21.6 ~ 25.5 N.m (2.2 ~ 2.6 kgf.m, 15.9 ~ 18.8 lb-ft)
    Fig 13: Removing Heater Protector And Bolts
    G12025144Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the dust cover (A).

    Tightening torque: 

    42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    Fig 14: Removing Dust Cover
    G12025145Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove mounting bolts (A) of the torque converter with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 15: Removing Mounting Bolts Of Torque Converter
    G12025146Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the roll road bracket (C) after removing bolts (A) and (B).

    Tightening torque 

    Bolt (B): 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

    Bolt (A): 49.0 ~ 68.6 N.m (5.0 ~ 6.0 kgf.m, 36.2 ~ 47.0 lb-ft)

  26. Remove the roll road support bracket (D).

    Tightening torque: 

    49.0 ~ 63.7 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

    Fig 16: Removing Roll Road Support Bracket
    G12025147Courtesy of HYUNDAI MOTOR AMERICA
  27. Remove the automatic transaxle with a jack after removing mounting bolts (A, B).

    Tightening torque 

    1. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
    Fig 17: Removing Automatic Transaxle Mounting Bolts
    G12025148Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage other system or parts near by when removing the transaxle assembly.