FixVault

Repair Procedures: Removal

  1. Remove the engine cover.

    (Refer to Engine Mechanical System - "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  3. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  4. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 1: Disconnecting Solenoid Valve Connector And Inhibitor Switch Connector
    G12051163Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the fixing clips (A), (B) of wiring.
  6. Remove the fixing clips (A) of wiring.
    Fig 2: Removing Fixing Clips Of Wiring
    G12051164Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable (B) after removing the nut (C) and the bolt (A).

    Tightening torque: 

    (A) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb-ft)

    (C) 9.8 - 14.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.8 lb-ft)

    Fig 3: Removing Control Cable Nut And Bolt
    G12051165Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the ground line after removing the bolt (A).
    Fig 4: Removing Ground Line Bolt
    G12051166Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the ATF cooler hose (A) after disconnecting the clamp.
    CAUTION:
    • Carefully install the clamp not to damage the hose.
    • Install the clamp in a correct direction not to be interfered with other parts.
    • After the installation, start the engine and then check if there are any leakages from the hose.
  10. Remove the fender side cover (A) after loosening the mounting clips.
    Fig 5: Removing Fender Side Cover Mounting Clips
    G12051167Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the pad (A).
    Fig 6: Disconnecting Pad
    G12051168Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the hood assembly. (Refer to HOOD ASSEMBLY Body )
  13. Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000, adapter No.: 09200- 2W000).

    (Refer to SPECIAL SERVICE TOOLS - "Engine support fixture assembly drawing")

  14. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    Fig 7: Holding Engine And Transaxle Assembly Safely
    G12051169Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the automatic transaxle upper mounting bolt (A-2 ea) and the starter mounting bolt (B-2 ea).

    Tightening torque: 

    (A) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

    (B) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    Fig 8: Removing Automatic Transaxle Upper Mounting Bolt
    G12051170Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the automatic transaxle mounting bracket cover (A).
    Fig 9: Removing Automatic Transaxle Mounting Bracket Cover
    G12051171Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the automatic transaxle support bracket mounting bolts (A).

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb-ft)

    Fig 10: Removing Automatic Transaxle Support Bracket Mounting Bolts
    G12051172Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the automatic transaxle support bracket (A).

    Tightening torque: 

    58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

  19. Lift the vehicle with a jack.
  20. Remove the under cover. (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
  21. Remove the drive shaft assembly. (Refer to FRONT DRIVESHAFT Driveshaft and Axle )
  22. Remove the dust cover (A).
    Fig 11: Removing Dust Cover
    G12051173Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the torque converter mounting bolts (A) with rotating the crankshaft.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb-ft)

    Fig 12: Removing Torque Converter Mounting Bolts
    G12051174Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the roll rod bracket (C) after removing the bolt (A) and (B).

    Tightening torque: 

    Bolt (A): 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    Bolt (B): 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

  25. Remove the roll road support bracket (D).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    Fig 13: Removing Roll Road Support Bracket
    G12051175Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the automatic transaxle with a jack after removing the mounting bolts (A, B).

    Tightening torque: 

    (A) 42.2 - 48.1 N.m (4.3 - 4.9 kgfm, 31.1 - 35.4 lb.ft)

    (B) 42.2 - 54.0 N.m (4.3 - 5.5 kgfm, 31.1 - 39.8 lb.ft)

    Fig 14: Removing Automatic Transaxle With Jack
    G12051176Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage other system or parts near by when removing the transaxle assembly.