FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - "Release Residual Pressure in Fuel Line ")
  2. Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly ")
  3. Remove the fuel pump service cover (A) in the trunk.
    Fig 1: Fuel Pump Service Cover Parameter Area
    G11631079Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the fuel feed tube quick-connector (A).
  5. Disconnect the fuel pressure sensor connector (B).
  6. Disconnect the fuel pump control module (C).
    Fig 2: Locating Fuel Pump Control Module
    G11631080Courtesy of HYUNDAI MOTOR AMERICA
  7. Lift the vehicle.
  8. Remove the main muffler. (Refer to Engine Mechanical System - "Muffler ")
  9. Support the fuel tank with a jack.
  10. Disconnect the fuel filler hose (A) and leveling hose (B).
    Fig 3: Locating Fuel Filler Hose And Leveling Hose
    G11631081Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the vapor hose quick-connector (A).
    Fig 4: Locating Vapor Hose Quick-Connector
    G11631082Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the fuel tank pressure sensor extension connector (A).
    Fig 5: Locating Fuel Tank Pressure Sensor Extension Connector
    G11631083Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the fuel tank bands (A) installation nuts.
    Fig 6: Locating Fuel Tank Bands Installation Nuts
    G11631084Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the fuel tank after removing the fuel tank band (A) shown below.
    Fig 7: Removing Fuel Tank Band
    G11631085Courtesy of HYUNDAI MOTOR AMERICA