FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Turn the ignition switch OFF, and then remove battery (-) terminal.
  3. Disconnect the fuel feed tube quick-connector (A).
    Fig 1: Locating Fuel Feed Tube Quick-Connector
    G12039494Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Open the clamp cover (B) before disconnect the quick connector. (If the clip is applied)
    Fig 2: Opening Clamp Cover
    G12039495Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: When removing the quick-connnector with the clip removing tool (A), be careful not to damage the plastic clip (B). If the clip is damaged, fuel line leak can be occurred due to a bad connection.
    Fig 3: Locating Clip Removing Tool And Plastic Clip
    G12039496Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the vapor hose (A) which is connected from the PCSV.
    Fig 4: Locating Vapor Hose
    G12039497Courtesy of HYUNDAI MOTOR AMERICA
  5. Lift the vehicle.
  6. Remove the fuel tank.

    (Refer to Fuel Delivery System - "FUEL TANK ").

  7. Remove the vapor tube and low fuel line fixing clip (A) by using a common driver.
    Fig 5: Locating Vapor Tube And Low Fuel Line Fixing Clip
    G12039498Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the side under cover (A) after loosening the mounting bolts.
    Fig 6: Locating Side Under Cover
    G12039499Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the fuel line (A) after loosening the mounting bolts and brackets.
Fig 7: Locating Fuel Line
G12039500Courtesy of HYUNDAI MOTOR AMERICA