FixVault

Repair Procedures: Replacement

  1. Disconnect the battery negative cable from the battery and then wait for at least 30 seconds.
  2. Turn the steering wheel so that the front wheels can face straight ahead.
  3. Remove the airbag module.
    1. Loosen the bolts (A).
      Fig 1: Locating MDPS Motor Bolts (1 Of 2)
      G12125377Courtesy of HYUNDAI MOTOR AMERICA
      Fig 2: Locating MDPS Motor Bolts (2 Of 2)
      G12125378Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the horn connector.
    Fig 3: Disconnecting Horn Connector
    G12125379Courtesy of HYUNDAI MOTOR AMERICA
  4. Loosen the lock nut (A), disconnect the connector (B) and then remove the steering wheel by using SST (09561-11001).

    Tightening torque  :

    39.2 ~ 49.0N.m (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)

    Fig 4: Loosening Lock Nut (1 Of 2)
    G12125380Courtesy of HYUNDAI MOTOR AMERICA
    Fig 5: Removing Steering Wheel By Using SST (09561-11001) (2 Of 2)
    G12125381Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Do not hammer on the steering wheel to remove it; it may damage the steering column.
  5. Loosen the screw and then remove the steering column upper (A) and lower shroud (B).
    Fig 6: Removing Steering Column Upper & Lower Shroud Screw (1 Of 2)
    G12125382Courtesy of HYUNDAI MOTOR AMERICA
    Fig 7: Removing Steering Column Upper & Lower Shroud Screw (2 Of 2)
    G12125383Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the connector and then remove the clock spring (A).
    Fig 8: Disconnecting Connector (1 Of 2)
    G12125384Courtesy of HYUNDAI MOTOR AMERICA
    Fig 9: Removing Clock Spring (2 Of 2)
    G12125385Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • When assembling set the center position by setting the marks between the clock spring and the cover into line. Make an array the mark (><) by turning the clock spring clockwise to the stop and then 2.0 revolutions counterclockwise.
  7. Remove the multifunction switches (A).
    1. Disconnect the connector.
      Fig 10: Disconnecting Multifunction Switch Connector (1 Of 2)
      G12125386Courtesy of HYUNDAI MOTOR AMERICA
      Fig 11: Disconnecting Multifunction Switch Connector (2 Of 2)
      G12125387Courtesy of HYUNDAI MOTOR AMERICA
    2. Loosen the screw.
    Fig 12: Loosening Screw
    G12125388Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the crash pad side cover and lower crash panel (A).
    Fig 13: Removing Crash Pad Side Cover And Lower Crash Panel (1 Of 3)
    G12125389Courtesy of HYUNDAI MOTOR AMERICA
    Fig 14: Removing Crash Pad Side Cover And Lower Crash Panel (2 Of 3)
    G12125390Courtesy of HYUNDAI MOTOR AMERICA
    Fig 15: Removing Connectors (3 Of 3)
    G12125391Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect all connectors connected the steering column & EPS unit assembly.
  10. Remove the steering column & EPS unit assembly by loosening the mounting bolt (B) and nuts (A).

    Tightening torque  :

    Nut: 12.7 ~ 17.7N.m (1.3 ~ 1.8kgf.m, 9.4 ~ 13.0lb-ft)

    Bolt: 44.1 ~ 49.0N.m (4.5 ~ 5.0kgf.m, 32.5 ~ 36.2lb-ft)

    Fig 16: Removing Steering Column & EPS Unit Assembly Mounting Bolt & Nuts (1 Of 2)
    G12125392Courtesy of HYUNDAI MOTOR AMERICA
    Fig 17: Removing Steering Column & EPS Unit Assembly Mounting Bolt & Nuts (2 Of 2)
    G12125393Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the motor by loosening the bolts and then replace the new one.
    Fig 18: Removing Motor Bolts
    G12125394Courtesy of HYUNDAI MOTOR AMERICA
  12. Install in the reverse order of removal.
  13. Perform the "Inputting the motor constant value" by GDS following in the order below.
    1. Connect self - diagnosis connector (16pins) located in the lower of driver side crash pad to self - diagnosis device.
    2. Turn the self - diagnosis device after key is ON.
    3. Select the "vehicle model" and "EPS system" on GDS vehicle selection screen.
    4. Select the "Part exchange (Power steering Motor)".
      Fig 19: Screen Display - Part Exchange (Power Steering Motor)
      G12125395Courtesy of HYUNDAI MOTOR AMERICA
    5. Follow the instructions shown on the screen.
    Fig 20: Screen Display - Part Exchange Inputting Motor Constant Value (1 Of 3)
    G12125396Courtesy of HYUNDAI MOTOR AMERICA
    Fig 21: Screen Display - Part Exchange Procedures (2 Of 3)
    G12125397Courtesy of HYUNDAI MOTOR AMERICA
    Fig 22: Screen Display - Part Exchange Inputting Last Two Digit Constant (3 Of 3)
    G12125398Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Entering incorrect motor constant value may cause a serious problem in the MDPS.
  14. Conduct the "ASP Calibration" by GDS.

    (Refer to MDPS Motor - "Diagnosis with GDS" below)

  15. Remove the DTC and then perform the Conduct the "MDPS TEST (Motor Driven Power Steering)" by GDS.

    (Refer to "MDPS PERFORMANCE INSPECTION ")

  16. Turn off the IGN switch and wait for 10 seconds or more. Then check the operation after starting the engine.