Repair Procedures: Removal

1. Remove the following items;
   • Engine cover (A).

     (Refer to ENGINE AND TRANSAXLE ASSEMBLY )

   • Air cleaner assembly (B) and air duct (C).

     (Refer to ENGINE AND TRANSAXLE ASSEMBLY )

   • Battery and battery tray (D).

     (Refer to "ENGINE AND TRANSAXLE ASSEMBLY ")

   • ECM (E).

     (Refer to "ENGINE AND TRANSAXLE ASSEMBLY ")

   Fig 1: Locating Engine Cover, Air Cleaner Assembly, Air Duct, Battery Tray And ECM

   Courtesy of HYUNDAI MOTOR AMERICA
2. Disconnect the vehicle speed sensor connector (A).
3. Remove the back up lamp switch connector (B).
   Fig 2: Locating Vehicle Speed Sensor Connector And Back Up Lamp Switch Connector

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4. Remove the ground cable from transaxle (A).
   Fig 3: Removing Ground Cable Of Transaxle

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5. Disconnect the shift cable bracket bolts (B-3ea) after removing the washer and pin (A).
   Fig 4: Locating Washer, Pin And Shift Cable Bracket Bolts

   Courtesy of HYUNDAI MOTOR AMERICA
6. Remove the tube bracket bolt (A).

   Tightening torque: 

   14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

   Fig 5: Locating Tube Bracket Bolt

   Courtesy of HYUNDAI MOTOR AMERICA
7. Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

   Tightening torque: 

   (A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

   Fig 6: Locating Transaxle Upper Mounting Bolt & Start Motor Mounting Bolt

   Courtesy of HYUNDAI MOTOR AMERICA
8. Remove the cowl top cover.

   (Refer to COWL TOP COVER .)

9. Using the engine support fixture (Support SST No.: 09200-2S100/2S200, Adapter SST No.: 09200-4X000, Beam SST No.: 09200-38001/3N000), hold the engine and transaxle assembly safely.
   Fig 7: Holding Engine & Transaxle Assembly Using Engine Support Fixture

   Courtesy of HYUNDAI MOTOR AMERICA
10. Remove the mounting cover (A).
    Fig 8: Locating Mounting Cover

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11. Remove the transaxle support mounting bracket bolts (A-2ea).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 9: Locating Transaxle Support Mounting Bracket Bolts

    Courtesy of HYUNDAI MOTOR AMERICA
12. Remove the transaxle support mounting bracket (A).

    Tightening torque: 

    58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 10: Locating Transaxle Support Mounting Bracket With Bolts

    Courtesy of HYUNDAI MOTOR AMERICA
13. Remove the under cover (A).

    Tightening torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 11: Locating Under Cover

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14. Remove the drive shaft assembly.

    (Refer to DRIVESHAFT ASSEMBLY .)

15. Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea).

    Tightening torque: 

    14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

    Fig 12: Locating Clutch Release Cylinder Assembly & Nuts

    Courtesy of HYUNDAI MOTOR AMERICA
16. Remove the roll rod support bracket (C) after removing bolt (A, B).

    Tightening torque: 

    1. 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
    2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
    Fig 13: Removing Roll Rod Support Bracket And Bolts

    Courtesy of HYUNDAI MOTOR AMERICA
17. Remove the drive shaft cover (A).
    Fig 14: Locating Drive Shaft Cover

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18. Remove the brackets (A).
    Fig 15: Removing Brackets With Bolts

    Courtesy of HYUNDAI MOTOR AMERICA
19. Remove the lower mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.

Tightening torque: 

1. 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
2. 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 16: Locating Lower Mounting Bolts Of Transaxle

Courtesy of HYUNDAI MOTOR AMERICA