FixVault

Repair Procedures: Removal

  1. Remove the engine cover.

    (Refer to Engine Mechanical System - "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  3. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  4. Disconnect the solenoid valve connector (B) and the inhibitor switch connector (A).
    G13037142Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove fixing clips (A) of the wiring.
    G13037143Courtesy of HYUNDAI MOTOR AMERICA
    G13037144Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove fixing clips (A) of the wiring.
    G13037145Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable (C) after removing the nuts (A) and bolts (B).

    Tightening Torque: 

    (B) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb-ft)

    (A) 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)

    G13037146Courtesy of HYUNDAI MOTOR AMERICA
    G13037147Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the ground line after removing bolts (A).
    G13037148Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the hose (A) after removing the automatic transaxle fluid cooler hose clamp.
    G13037149Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Carefully install the clamp not to damage the hose.
    • Install the clamp in a correct direction not to be interfered with other parts.
    • After the installation, start the engine and then check if there are any leakages from the hose.
  10. Remove the cowl top cover. (Refer to Body - "COWL TOP COVER ")
  11. Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000, adapter No.: 09200-2W000).

    (Refer to SPECIAL SERVICE TOOLS - "Engine Support Fixture Assembly Drawing")

  12. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G13037150Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove upper mounting bolts (A-2ea) of the automatic transaxle and mounting bolts (B-2ea) of the starter.

    Tightening Torque: 

    1. 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
    2. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
    G13037151Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the automatic transaxle mounting bracket cover (A).
    G13037152Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove mounting bolts (A) of the automatic transaxle support bracket.

    Tightening Torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb-ft)

    G13037153Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the automatic transaxle support bracket (A).

    Tightening Torque: 

    58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

    G13037154Courtesy of HYUNDAI MOTOR AMERICA
  17. Lift the vehicle with a jack.
  18. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  19. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  20. Remove the heater protector (C) after removing the bolt (A) and (B).

    Tightening Torque: 

    1. 11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb-ft)
    2. 21.6 - 25.5 N.m (2.2 - 2.6 kgf.m, 15.9 - 18.8 lb-ft)
    G13037155Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the dust cover (A).
    G13037156Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove mounting bolts (A) of the torque converter with rotating the crankshaft.

    Tightening Torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb-ft)

    G13037157Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the roll rod bracket (C) after removing bolts (A) and (B).

    Tightening Torque: 

    Bolt (B): 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    Bolt (A): 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

  24. Remove the roll road support bracket (D).

    Tightening Torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    G13037158Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the automatic transaxle with a jack after removing mounting bolts (A, B).

    Tightening Torque: 

    1. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
    2. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
G13037159Courtesy of HYUNDAI MOTOR AMERICA
CAUTION:
  • Be careful not to damage other system or parts near by when removing the transaxle assembly.