FixVault

Repair Procedures: Removal

  1. Remove the engine cover.

    (Refer to Engine Mechanical System - "ENGINE COVER ")

  2. Remove the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  3. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  4. Disconnect the solenoid valve connector (B) and the inhibitor switch connector (A).
    G12981114Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove fixing clips (A) of the wiring.
    G12981115Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove fixing clips (A) of the wiring.
    G12981116Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the control cable (C) after removing nuts (A) and bolts (B).

    Tightening torque 

    (B): 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    (A): 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)

    G12981117Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the ground line after removing bolts (A).
    G12981118Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the ATF hose (A) from the heater pipe.
  10. Remove bolts (B) and (C).
  11. Disconnect the heater pipe (D).
    G12981119Courtesy of HYUNDAI MOTOR AMERICA
    G12981120Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Carefully install the clamp not to damage the hose.
    • Install the clamp in a correct direction not to be interfered with other parts.
    • After the installation, start the engine and then check if there are any leakages from the hose.
  12. Remove the cowl top cover.

    (Refer to Body - "COWL TOP COVER ")

  13. Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000, adapter No.: 09200-2W000).

    (Refer to SPECIAL SERVICE TOOLS - "Engine support fixture assembly drawing")

  14. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G12981121Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove upper mounting bolts (A-2ea) of the automatic transaxle and mounting bolts (B-2ea) of the starter.

    Tightening torque 

    1. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    G12981122Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the automatic transaxle mounting bracket cover (A).
    G12981123Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove mounting bolts (A) of the automatic transaxle support bracket.

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    G12981124Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the automatic transaxle support bracket (A).

    Tightening torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    G12981125Courtesy of HYUNDAI MOTOR AMERICA
  19. Lift the vehicle with a jack.
  20. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  21. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  22. Remove the heater protector (C) after removing bolts (A) and (B).

    Tightening torque 

    1. 11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)
    2. 21.6 ~ 25.5 N.m (2.2 ~ 2.6 kgf.m, 15.9 ~ 18.8 lb-ft)
    G12981126Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the dust cover (A).

    Tightening torque: 

    42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    G12981127Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove mounting bolts (A) of the torque converter with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    G12981128Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the roll rod bracket (C) after removing bolts (A) and (B).

    Tightening torque 

    Bolt (B): 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

    Bolt (A): 49.0 ~ 68.6 N.m (5.0 ~ 6.0 kgf.m, 36.2 ~ 47.0 lb-ft)

  26. Remove the roll road support bracket (D).

    Tightening torque: 

    49.0 ~ 63.7 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

    G12981129Courtesy of HYUNDAI MOTOR AMERICA
  27. Remove the automatic transaxle with a jack after removing mounting bolts (A, B).

    Tightening torque 

    1. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
    G12981130Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage other system or parts near by when removing the transaxle assembly.