FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the high pressure fuel pump foam (A).
    G14424104Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the control wiring harness (A).
    G14424105Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the fuel line mounting bolts (A).
    G14424106Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the high pressure fuel control valve connector (A) and low pressure fuel feed tube quick-connector (B).
    G14424107Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the high pressure fuel pipe.

    (Refer to "FUEL LINE ")

  8. Remove the mounting bolts (A), and then remove the high pressure fuel pump (B) from the cylinder head assembly.

    High pressure fuel pump mounting bolt: 

    12.8 - 14.7 N.m (1.3 - 1.5 kgf.m, 9.4 - 10.9 lb-ft)

    NOTE:
    • Unscrew in turns the two bolts in small steps (0.5 turns). When one of the two bolts is fully unscrewed while the other bolt still intact, the housing surface of the cylinder head may be broken due to tension of the pump spring.
      G14424108Courtesy of HYUNDAI MOTOR AMERICA