FixVault

Repair Procedures: Removal

  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the engine cover.

    (Refer to Engine Mechanical System - "ENGINE COVER ")

  3. Remove the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  4. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  5. Dissconnect the solenoid valve connector (B) and the inhibitor switch connector (A).
    G13055729Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the clip (A) for fixing wiring from the automatic transaxle.
    G13055730Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the clip (A) for fixing wiring from the automatic transaxle.
    G13055731Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the control cable (C) after removing a nut (A) and a bolt (B).

    Tightening torque 

    1. 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)
    2. 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb-ft)
    G13055732Courtesy of HYUNDAI MOTOR AMERICA
    G13055733Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the ground line after removing bolts (A).
    G13055734Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the hose (A) after removing the automatic transaxle fluid cooler hose clamp.
    G13055735Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Carefully install the clamp not to damage the hose.
    • Install the clamp in a correct direction not to be interfered with other parts.
    • After the installation, start the engine and then check if there are any leakages from the hose.
  11. Remove the cowl top cover.

    (Refer to Body - "COWL TOP COVER ")

  12. Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000.

    (Refer to SPECIAL SERVICE TOOLS

  13. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G13055736Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove upper mounting bolts (A-2ea) of the automatic transaxle and mounting bolts (B-2ea) of the starter.

    Tightening torque: 

    1. 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
    2. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
    G13055737Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the automatic transaxle mounting bracket cover (A).
    G13055738Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove mounting bolts (A) of the automatic transaxle support bracket.

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb-ft)

    G13055739Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the automatic transaxle support bracket (A).

    Tightening torque: 

    58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

    G13055740Courtesy of HYUNDAI MOTOR AMERICA
  18. Lift the vehicle with a jack.
  19. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  20. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  21. Remove the heater protector (C) after removing the bolt (A) and (B).

    Tightening torque: 

    1. 11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb-ft)
    2. 21.6 - 25.5 N.m (2.2 - 2.6 kgf.m, 15.9 - 18.8 lb-ft)
    G13055741Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the dust cover (A).

    Tightening torque: 

    42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)

    G13055742Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove mounting bolts (A) of the torque converter with rotating the crankshaft.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb-ft)

    G13055743Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the roll rod bracket (C) after removing bolts (A) and (B).

    Tightening torque: 

    Bolt (B): 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    Bolt (A): 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

  25. Remove the roll road support bracket (D).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    G13055744Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the automatic transaxle with a jack after removing mounting bolts (A, B).

    Tightening torque: 

    1. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
    2. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
    G13055745Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Be careful not to damage other system or parts near by when removing the transaxle assembly.