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Repair Procedures: Removal

CAUTION:
  • In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.
NOTE:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Information 

  1. Disconnect the battery negative terminal.
  2. Remove the engine cover. (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")
  3. Remove the engine room under cover. (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")
  4. Remove the drive belt and water pump belt. (Refer to Timing System - "DRIVE BELT ")
  5. Remove the cylinder head cover. (Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")
  6. Remove the oil pan. (Refer to Lubrication System - "OIL PAN ")
  7. Set the jack to the edge of ladder frame.
    NOTE:
    • Put the wooden block between ladder frame and jack.
    • Be careful not to damage the balance shaft & oil pump assembly.
  8. Disconnect the engine ground cable (A).

    Tightening torque: 

    10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb - ft)

    G15471481Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the engine mounting support bracket and engine mounting bracket. (Refer to Engine and Transaxle Assembly - "ENGINE MOUNTING ")
  10. Remove the drive belt tensioner. (Refer to Timing System - "DRIVE BELT TENSIONER ")
  11. Remove the crankshaft damper pulley. (Refer to Timing System - "CRANKSHAFT DAMPER PULLEY ")
  12. Remove the water pump pulley (Refer to Cooling System - "WATER PUMP ")
  13. Remove the engine support bracket (A).

    Tightening torque: 

    39.2 - 44.1 N.m (4.0 - 4.5 kgf.m, 28.9 - 32.5 lb - ft)

    G15471482Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the E-CVVT cover (A).
    G15471483Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to apply the force on the connector brush after removing the E-CVVT cover.
  15. Remove the timing chain cover (A) by gently prying the portions between the cylinder head and cylinder block.
    G15471484Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to damage the contact surfaces of cylinder block, cylinder head and timing chain cover.
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