FixVault

Removal and Installation

  1. Disconnect the battery negative terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly System - "ENGINE COVER ")

  3. Remove the engine wire harness connectors and wire harness clamps from cylinder head and the intake manifold.
    G14694140Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the intake air hose.
    1. Disconnect the breather hose B (A).
    2. Disconnect the intake air hose (B).

    Tightening torque: 

    2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.2 - 3.6 lb-ft)

    G14694141Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the Purge control solenoid valve (PCSV) bracket (A) from intake manifold.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G14694142Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the Electronic Throttle Control (ETC) module.

    (Refer to Engine Control/Fuel System - "ETC (ELECTRONIC THROTTLE CONTROL ")

  7. Disconnect the vacuum hose (A) and EGR hose (B).
    G14694143Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the wiring bracket (A).

    Tightening torque: 

    6.9 - 9.8 N.m (0.7 - 1.0 kgf.m, 5.1 - 13.7 lb-ft)

    G14694144Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the Intake Manifold (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    G14694145Courtesy of HYUNDAI MOTOR AMERICA
  10. Install in the reverse order of removal.
NOTE:
  • When installing, replace with new gaskets.
  • When installing the intake manifold, tighten sequence shown.
Fig 1: Intake Manifold Bolts Tightening Sequence
G14694146Courtesy of HYUNDAI MOTOR AMERICA