Repair Procedures: Removal

Information 

• Before disassembly, step on the brake pedal while the ignition switch is on, operate the SBW lever to position it in the N position, and disconnect the 12V battery (Lithium Polymer Type) (+) connector.

1. Shut off the high voltage circuit.

   (Refer to Automatic Transaxle System - "REPAIR PROCEDURE ")

2. Remove the under cover.

   (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

3. Drain the engine coolant.

   (Refer to Engine Mechanical System - "COOLANT ")

4. Drain the coolant of hybrid motor cooling system.

   (Hybrid Motor System - "Coolant")

5. Remove the TCM.
   1. Disconnect the TCM connector (A).

      Courtesy of HYUNDAI MOTOR AMERICA

   2. Remove the TCM (A) after loosening the bolts and nut.

   Courtesy of HYUNDAI MOTOR AMERICA

6. Remove the Hybrid Power Control Unit (HPCU) assembly.

   (Refer to Hybrid control system - "HPCU ")

7. Remove the Hybrid Power Control Unit (HPCU) tray (A).

   Courtesy of HYUNDAI MOTOR AMERICA

8. Loosen the ground line bolt and then removing the wiring (A).

   Courtesy of HYUNDAI MOTOR AMERICA

9. Disconnect the electronic shift actuator connector (A).

   Courtesy of HYUNDAI MOTOR AMERICA

10. Loosen the bolts and then removing the electronic shift actuator (A).

    Tightening torque: 

    20.6 - 26.5 N.m (2.1 - 2.7 kgf.m, 15.2 - 19.5 lb-ft)

    Courtesy of HYUNDAI MOTOR AMERICA

11. Loosen the bolts (A) and then removing the position sensor (B).

Courtesy of HYUNDAI MOTOR AMERICA