FixVault

Repair Procedures: Installation

NOTE:
  • Maintain clean condition so that foreign substance does not get into the Intelligent Variable Transmission (IVT).
  • Use a coated apron, latex gloves, and stainless tray to prevent foreign substance.
  • Intelligent Variable Transmission (IVT) is composed of delicate components. Be careful not to cause any damage on the component when assembling and disassembling.
  1. Install the driven pulley pressure sensor (A).

    Tightening torque: 

    11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb-ft)

    G16698959Courtesy of HYUNDAI MOTOR AMERICA
  2. Connect the driven pulley pressure sensor connector (A).
    G16698960Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the IVTF filter (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G16698961Courtesy of HYUNDAI MOTOR AMERICA
  4. Install the oil pan (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G16698962Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • The existing valve body cover gasket must be replaced with a new one (do not reuse).
      G16698963Courtesy of HYUNDAI MOTOR AMERICA
    • Visually check the reference hole (A) to align the valve body cover hole with the gasket hole.
      G16698964Courtesy of HYUNDAI MOTOR AMERICA
      Hole inconsistency: Oil leakage when assembled Hole match: Assembly possible
      G16698965Courtesy of HYUNDAI MOTOR AMERICA
      G16698966Courtesy of HYUNDAI MOTOR AMERICA
  5. Check the IVTF level after refilling the intelligent variable transmission with fluid.

    (Refer to Hydraulic System - "FLUID ")

  6. Check for leakage of IVT fluid from engine start.
  7. Install the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  8. Perform the pressure sensor characteristics input using the diagnostic tool. (When replacing the pressure sensor)
    NOTE:
    • Input '76' in the characteristic value input field.
    G16698967Courtesy of HYUNDAI MOTOR AMERICA
  9. In order to avoid any problem including sense of starting delay of the transmission and shock at acceleration and vehicle start, make sure to process learning.

    (Refer to IVT Control System - "ADJUSTMENT ")