FixVault

Control Valve Upper Body: Disassembly

  1. Remove valves at parallel pins.
    CAUTION: Do not use a magnetic hand. 
    Fig 1: Removing Valves At Parallel Pins
    G02209116Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Use a wire paper clip to push out parallel pins.
      Fig 2: Using Wire Paper Clip To Push Out Parallel Pins
      G02209117Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Remove parallel pins while pressing their corresponding plugs and sleeves.
      CAUTION: Remove plug slowly to prevent internal parts from jumping out. 
      Fig 3: Identifying Parallel Pins & Plug
      G02209118Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Place mating surface of valve facedown, and remove internal parts.
      Fig 4: Identifying Soft Hammer & Removing Internal Parts
      G02209119Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION:
      1. If a valve is hard to remove, place valve body facedown and lightly tap it with a soft hammer. 
      2. Be careful not to drop or damage valves and sleeves. 
  2. Remove valves at retainer plates.
    1. Pry out retainer plate with wire paper clip.
      Fig 5: Prying Out Retainer Plate With Wire Paper Clip
      G02209120Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Remove retainer plates while holding spring.
      Fig 6: Removing Retainer Plates
      G02209121Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Place mating surface of valve facedown, and remove internal parts.
      Fig 7: Identifying Soft Hammer & Removing Internal Parts
      G02209122Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION:
      • If a valve is hard to remove, lightly tap valve body with a soft hammer. 
      • Be careful not to drop or damage valves, sleeves, etc. 
        • 4-2 sequence valve and relay valve are located far back in upper body. If they are hard to remove, carefully push them out using stiff wire.
          Fig 8: Removing 4-2 Sequence Valve And Relay Valve
          G02209123Courtesy of NISSAN MOTOR CO., U.S.A.
      • Be careful not to scratch sliding surface of valve with wire.